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Volume 60, Nº 7-8 (2018)

Cast Irons

Effect of “Incomplete” Austenitization Under Isothermal Quenching on the Structure and Properties of High-Strength Cast Iron Alloyed with Nickel and Copper

Makarenko K., Zentsova E.

Resumo

The effect of the mode of isothermal quenching on the special features of formation of bainitic structures in high-strength cast irons with globular graphite is studied. The regular features of the influence of isothermal quenching on the mechanical properties of the alloyed irons are determined. It is shown that the process of formation of bainite in the irons is affected considerably by the austenitization temperature. Control of this temperature makes it possible to control the mechanical properties of the metal.

Metal Science and Heat Treatment. 2018;60(7-8):413-420
pages 413-420 views

Article

Special Features of Formation of Cast Structure of Chromium-Nickel Iron

Gushchin N., Takhirov A., Nuraliev F., Andreev V.

Resumo

The effect of silicon on the transformations of austenite under cooling, the content of silicon and carbon in the austenite, the conditions of precipitation of structurally free carbon in the form of globular graphite, and the formation of microstructure in chromium-nickel iron is studied for attaining a high level of mechanical properties in cast condition.

Metal Science and Heat Treatment. 2018;60(7-8):421-426
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Effect of Tempering Temperature on the Structure and Mechanical Properties of Steel 38KhM in the Case of Nonthrough Hardening

Khlybov A., Vorob’ev R., Dubinskii V.

Resumo

The effect on nonthought (partial) hardening on the microstructure, hardness and mechanical properties of steel 38KhM in different conditions (after quenching and after quenching and tempering at 200, 400 and 600°C for 2 h) is studied. Comparative analysis of the structure of the steel at different distances from the surface of a massive billet after quenching and tempering is performed.

Metal Science and Heat Treatment. 2018;60(7-8):433-438
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Influence of the Chemical Composition of Al/AlC/a-C:H Coatings on the Mechanical Properties of Magnesium Alloy AZ31

Kaczmarek Ł., Klich M., Tuta W., Kyzioł K., Kuoetrowski P., Batory D., Szymañski W., Stegliñski M., Kottfer D.

Resumo

The composition of wear-resistant Al/AlC/a-C:H coatings deposited on a magnesium alloy by combination of radio frequency plasma assisted chemical vapor deposition and magnetron sputtering is studied. It is shown that the mechanical properties of the coatings vary depending on the composition of the amorphous C:H layers after changing the negative bias polarization of the process from 150 to 600 V; the carbon structure may be varied from a disordered one to a graphite one as well as the sp2/sp3 bonds ratio.

Metal Science and Heat Treatment. 2018;60(7-8):443-449
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Rapid Salt Bath Nitriding of Steel AISI 1045

Dai M., Li C., Chai Y., Hu J.

Resumo

Carbon steel AISI 1045 (0.45% C) is studied as a model material for rapid nitriding in a salt bath at 660°C (instead of the conventional 560°C). The methods of optical microscopy, x-ray diffraction and measurement of microhardness and corrosion resistance are used to study the microstructure and the phase composition of the nitrided layer. It is shown that salt bath nitriding shortens the process considerably and raises its efficiency; the microhardness and the corrosion resistance grow and the nitride layer acquires a γ′-Fe4N phase.

Metal Science and Heat Treatment. 2018;60(7-8):454-456
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Structural-Morphological Fluctuations Induced by Thermomechanical Treatment in a Fe – Mn – Si Shape Memory Alloy

Cimpoesu N., Mihalache E., Lohan N., Suru M., Comãneci R., Özkal B., Bujoreanu L., Pricop B.

Resumo

Variation of the sizes and chemical compositions of martensite plates in the structure of powder-metallurgy shape memory alloy Fe – 14 wt.% Mn – 6 wt.% Si – 9 wt.% Cr – 5 wt.% Ni is studied. Apart of the specimens is fabricated from mechanically alloyed powder. Tensile tests of the alloy are performed after 4% deformation and after deformation and heat treatment at 700 and 1100°C. The effect of the treatment on the structure of the alloy is determined.

Metal Science and Heat Treatment. 2018;60(7-8):471-477
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Special Features of Analysis and Control of Concentration Inhomogeneity of Complexly Modified Industrial Materials by the Method of Secondary-Ion Mass Spectrometry

Anikin A., Venig S., Zhukov A.

Resumo

Concentration inhomogeneity in iron-carbon alloys is analyzed and controlled. It is shown that application of secondary-ion mass spectrometers with about 200 resolution with respect to the mass numbers and a comparatively large diameter of the primary ion beam (1 – 2 mm) gives results required for development and control of processes of structure formation in modified alloys and of changes in their physical and mechanical properties.

Metal Science and Heat Treatment. 2018;60(7-8):478-481
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Optimization of Parameters of Reaction Synthesis of Titanium Aluminide

Gupta R., Suresh Kumar R., Pant B., Agarwala V., Sinha P.

Resumo

Titanium aluminide is synthesized in a chemical reaction of elemental powders. The synthesis is conducted at a high temperature in vacuum for two variants of pressure variation. To obtain a quality product at a minimum loss of the material to spillage, it is important to apply pressure at the right moment. The reaction synthesis is also accompanied by “swelling” of the billet. The temperature-pressure cycle is optimized. The results of the x-ray diffractometry show the presence of an aluminum-rich phase in the form of a shell surrounding the particles of pure titanium.

Metal Science and Heat Treatment. 2018;60(7-8):482-485
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Methodology for Studying Reversal Magnetization Processes in Magnets of the Sm – Co – Fe – Cu – Zr System at High Temperatures

Semenova E., Lyakhova M., Lukin A., Karpenkov A., Lukina E.

Resumo

A methodology for investigation of processes of reversal magnetization of nano-heterogeneous high-coercivity magnets of the Sm – Co – Fe – Cu – Zr system at high (600 – 850°C) temperatures by analyzing “frozen” domains at room temperature, in particular, by the method of the Kerr polar magnetooptic effect, is suggested. The methodology is applied to sintered magnets of the Sm – Co – Fe – Cu – Zr system with magnetization coercivity of about 30 kOe at room temperature.

Metal Science and Heat Treatment. 2018;60(7-8):494-497
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Structure and Properties of Sm – Co – Fe – Cu – Zr Magnets for High-Temperature Applications

Beketov V., Moskalev V., Taranov D., Ogurtsov A., Sharin M., Popov A., Gaviko V., Golovnya O., Protasov A., Gerasimov E., Terent’ev P., Popov V.

Resumo

Sm – Co – Fe – Cu – Zr sintered high-temperature permanent magnets (HTPM) produced by the “POZ-Progress” Company are studied. The microstructure of the magnets is determined by scanning electron microscopy and x-ray diffraction analysis. The Curie temperature and the magnetic properties of the materials are described. The hysteresis loops of the magnets are measured in strong pulsed fields at room and elevated temperatures. The temperature dependence of the magnetic susceptibility is plotted using the method of compensated transformer in a variable magnetic field.

Metal Science and Heat Treatment. 2018;60(7-8):498-503
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Magnetic Image or Apparent Change in the Measured Quantity in Magnetic Circuits with Variable Geometry of the Interpole Space

Pastushenkov A., Karpenkov A.

Resumo

Relation between the change in the intensity of the signal from the measured quantity and the magnetic state of the elements for concentrating the magnetic flux in the interpole space of an electromagnet is studied. The explanation suggested for the observed anomalies is based on consideration of the dependences of the permeability of the pole tips on the field magnetizing them. It is shown that in the case of an open magnetic circuit the contribution of the reaction of the material of the pole tips to the presence of the object studied changes, whereas in the case of partially closed of closed magnetic circuits the object is partially demagnetized due to the changes of the conditions of closure of the magnetic flux in the magnetic system formed by the object of the study and the flux guide of the electromagnet used. Dependences of the signal from the measured quantity on the magnetizing field are plotted for the magnetic circuits considered.

Metal Science and Heat Treatment. 2018;60(7-8):504-510
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Simulation of Reversal Magnetization Processes Caused by Difficulty of Detachment of Domain Wall in Uniaxial Highly Anisotropic Ferromagnets

Lileev A., Pinkas V.

Resumo

Processes of reversal magnetization in Sm(Co, Cu, Fe, Zr) 7.4-type alloys are simulated on the basis of the assumption that this process is determined by difficulty of detachment of domain walls from the places of their fixation. The behavior of the material is studied under magnetization after different methods of demagnetization, i.e., cyclic and thermal ones, and by a negative field. The obtained distributions of the fixing fields are used to plot minor loops for actual magnets. The computed and experimental data are compared.

Metal Science and Heat Treatment. 2018;60(7-8):511-515
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Mathematical Models of Reconstruction of Principal Magnetization Curve in Rapid Control of Magnetic Characteristics of Electrical Steel

Borovoy V., Kucher A., Grechikhin V.

Resumo

Mathematical models for reconstruction of the principal magnetization curve of sheet electrical steel from the measured weber-ampere characteristic are designed. Samples of steel 3408 taken by parallel shears and by laser cutting are studied with the help of a device for rapid control of magnetic characteristics of sheet electrical steels. The error of the determination of the magnetization curve with the use of the models does not exceed ± 5%. The results obtained make it possible to raise the efficiency of monitoring of magnetic properties of sheet steels under the conditions of large-scale production of magnetic cores of electrical devices.

Metal Science and Heat Treatment. 2018;60(7-8):516-521
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Magnetic and Thermomagnetic Properties of Materials Based on R(Co1 – xFex )2 Laves Phases with Heavy Rare-Earth Metals

Anikin M., Tarasov E., Kudrevatykh N., Inishev A., Zinin A.

Resumo

The crystal structure, the temperature and field dependences of the magnetization M and of the magnetic contribution into the entropy ΔSm, the temperature dependences of the high-field susceptibility χ and the heat capacity Cp of specimens of polycrystal R(Co1 – x Fex)2 compounds, where R is Gd, Dy, Ho or Er, are studied. The width of the ΔSm peak at half-height of its maximum (ΔTFWHM) is estimated. The dependences of ΔTFWHM and of the temperature behavior of ΔSm of the specimens on the magnetic field, on the iron content (x ) and on the atomic number of the element R are determined. The causes of the broadening of the ΔSm (T ) peak upon substitution of cobalt with iron in the R(Co1 – x Fex)2 compounds are considered.

Metal Science and Heat Treatment. 2018;60(7-8):522-527
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Structure and Properties of R – (Fe, Co) – B (R = Nd, Dy, Ho) Permanent Magnets with Low Temperature Coefficient of Induction

Popov A., Kolodkin D., Gaviko V., Vasilenko D., Shitov A.

Resumo

Two groups of sintered permanent magnets with reduced temperature coefficient of induction (TCI) are considered, i.e., (A ) (Nd0.64Dy0.36)16(Fe1 – xCox)77.5Cu0.1Ga0.3B6.1(x = 0.22 – 0.36) and (B) Nd0.64 – zDy0.36Hoz)16(Fe0.64Co0.36)77.5Cu0.1Ga0.3B6.1 ( z = 0.08 – 0.26). It is shown that substitution of 36% Fe by Co raises the Curie temperature of the magnets to 576°C and lowers the TCI to ∣ − 0.02 ∣  % /K in the range of 27 – 120°C. Substitution of Nd by Ho lowers the TCI additionally to zero at z = 0.17 and changes it to ∣ + 0.009 ∣  % /K at z = 0.26. The results of the study of the phase composition and of the microstructure of the magnets make it possible to explain the observed lowering of the coercivity under the alloying.

Metal Science and Heat Treatment. 2018;60(7-8):528-533
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Magnetic Domain Structure of Cobalt and Iron Borides

Zhdanova O., Lyakhova M., Akimova K., Semenova E., Karpenkov A., Karpenkov D.

Resumo

The method of slow cooling from melting temperature is used to obtain coarse-grain ingots of (FexCo1 – x)2B with columnar structure. It is shown that at room temperature the configuration of the domain structure of the specimens of (FexCo1 – x)2B corresponds to magnetocrystalline anisotropy (MCA) of different types. Alloys Fe2B, (Fe0.4Co0.6)2B, (Fe0.2Co0.8)2B and Co2B exhibit MCA of the type of a “plane of easy axes.” Alloy (Fe0.92Co0.08)2B has a state with spin-reorientation transition of type “easy axis” – “plane of easy axes”.

Metal Science and Heat Treatment. 2018;60(7-8):534-538
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Effect of Bulk Nitriding on Magnetic Properties of Iron

Minkova I., Menushenkov V., Savchenko E., Zheleznyi M.

Resumo

Results of a study of nitriding of iron with the use of boron, aluminum and silicon nitrides are presented. It is shown that the method suggested, which involves mixing of Fe powders with BN, AlN and Si3 N4, pressing of the briquette, heating in a nitrogen atmosphere to 1550°C, 3-h holding, and cooling with the furnace, gives specimens consisting of two parts, i.e., ceramic and metallic ones. The structure of the metallic part is represented by primary precipitates of iron and eutectic colonies of type Fe – Fe2 B in which a part of boron is substituted with nitrogen. The metallic specimens possess enhanced hardness and relatively high coercivity comparable to that of nitrided thin films and nanosize powders.

Metal Science and Heat Treatment. 2018;60(7-8):539-543
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Quantitative Analysis of Domain Structure and Rapid Search for New Materials for Permanent Magnets

Pastushenkov Y., Skokov K., Zhukov A.

Resumo

The possibilities of application of known models of domain structure to multiphase alloys are analyzed with the aim to assess the anisotropy constants and to search for magnetically uniaxial highly anisotropic phases. It is shown in what cases and how the standard models of domain structure may be applied to such alloys. Recommendations on the necessary amendments of the model to be applied to multiphase materials are given.

Metal Science and Heat Treatment. 2018;60(7-8):544-547
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Novel Casting Mold for Obtaining Columnar Crystal Structure in Magnets from Alloys of Type YuNDK(T)

Sein V., Buryakov I., Drozdov S., Lileev A.

Resumo

A new mold for melting cast magnets with columnar crystal structure of type YuNDK(T) is developed. The use of a novel refractory material based on ceramic fibers instead of the multicomponent heat-accumulating mix for making the mold has lowered the temperature-and-time parameters of its application and made it possible to fabricate large-size YuNDKBA and YuNDKT5BA magnets with high magnetic properties by the out-of-furnace method.

Metal Science and Heat Treatment. 2018;60(7-8):548-552
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Structural Steels

A Study of the Microstructure of Bainite in Steel 25G2S2N2MA by the Method of Atomic Force Microscopy

Maisuradze M., Kuklina A., Yudin Y.

Resumo

The methods of optical, electron, and atomic force microscopy are used to study the morphology of bainite formed in high-strength structural steel 25G2S2N2MA (HY-TUF) under isothermal quenching. It is shown that the temperature of the transformation affects the substructure of the bainite, which is represented by ordered layers of plates with a width obeying a lognormal distribution law. It is shown that the bainite plates consist of nanosize subplates, the size of which is determined by the temperature of the bainitic transformation.

Metal Science and Heat Treatment. 2018;60(7-8):427-432
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Magnesium Alloys

Effect of Dysprosium on the Aging Kinetics and Mechanical Properties of Alloy IMV7-1 of the Mg – Y – Gd – Zr System

Rokhlin L., Dobatkina T., Luk’yanova E., Tarytina I., Korol’kova I.

Resumo

The aging kinetics, the mechanical properties, and the structure of cast alloy IMV7-1 of the Mg – Y – Gd – Zr system alloyed additionally with dysprosium are studied. It is shown that yttrium and gadolinium may be replaced partially with dysprosium without changes in the aging kinetics and lowering the hardening and the level of the mechanical properties of alloy IMV7-1.

Metal Science and Heat Treatment. 2018;60(7-8):439-442
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Thermochemical Treatment

Application of Complex Thermochemical Treatment for Reinforcing High-Strength Precipitation-Hardening Heat-Resistant Steel Microalloyed with REM

Smirnov A., Fakhurtdinov R., Semenov M., Gromov V., Kupryakova N., Seval’nev G.

Resumo

Results of a complex thermochemical treatment of test specimens from different heats of a novel high-strength heat-resistant precipitation-hardening steel microalloyed with REM are presented. The optimum chemical composition of the steel is determined with the aim to provide precipitation hardening after vacuum carburizing. In the process of finishing nitriding in glow discharge the surface hardness of the new steel increases substantially at inconsiderable decrease in the hardness of the core. The developed modes of complex thermochemical treatment exclude the appearance of such flaws as grain boundary net and excess retained austenite.

Metal Science and Heat Treatment. 2018;60(7-8):450-453
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Treatment Processes

A Study of Advanced Processes for Large-Scale Production of Parts from Powder Steels

Dmitriev A., Korobova N.

Resumo

Schemes for creating rationally directed stresses of contact friction in operations of compaction of preforms are suggested for lowering the residual porosity of powder parts and raising the efficiency of their subsequent heat treatment.

Metal Science and Heat Treatment. 2018;60(7-8):457-463
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Technical Information

Railroad Rails from Bainitic Steel

Georgiev M., Simeonova T.

Resumo

The properties of railroad rails produced from bainitic steels are compared to those from traditional pearlitic steels. Formation and propagation of contact fatigue cracks in the rails is considered. It is shown that bainitic steels exhibit a better combination of strength and ductility characteristics than pearlitic steels.

Metal Science and Heat Treatment. 2018;60(7-8):464-470
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Xxi International Conference of Permanent Magnets

Reversible Changes of Coercive Force in Sm – Co – Cu – Fe – Zr Alloy for Permanent Magnets Under Cyclic Heat Treatment

Lileev A., Pinkas V., Voronchikhina K., Gunbin A.

Resumo

Causes of reversible changes in the coercivity of alloys for permanent magnets as a result of cyclic heat treatment are analyzed. The magnetic properties and the metallographic and magnetic domain structures of alloy Sm(Co0.65Fe0.26Cu0.07Zr0.02)7 are studied as a function of the temperature of interruption of the process cooling. The own results and data of foreign authors are used for developing a scheme of the processes occurring in the alloy in order to explain the mechanism of the “damage – restoration” phenomenon in alloys of the Sm – Co – Cu – Fe – Zr system of type Sm(Co0.65Fe0.26Cu0.07Zr0.02)7.

Metal Science and Heat Treatment. 2018;60(7-8):489-493
pages 489-493 views