Open Access Open Access  Restricted Access Access granted  Restricted Access Subscription Access

Vol 53, No 3 (2019)

Article

Investigation of the Phase Equilibrium in Ternary Systems Formed by 2,2,2-Trifluoroethanol, Water, and Organic Alcohols

Lupachev E.V., Polkovnichenko A.V., Kvashnin S.Y., Lotkhov V.A., Kulov N.N.

Abstract

The phase equilibrium in binary constituents of ternary systems formed by 2,2,2-trifluoroethanol, water, and an organic alcohol (methanol, ethanol, or isopropanol) was experimentally investigated. It was shown that the methanol–2,2,2-trifluoroethanol, 2,2,2-trifluoroethanol–ethanol, and 2,2,2-trifluoroethanol–isopropanol systems at atmospheric pressure are characterized by the presence of binary maximum-boiling azeotropes. The phase equilibrium in the 2,2,2-trifluoroethanol–methanol–water, 2,2,2-trifluoroethanol–ethanol–water, and 2,2,2-trifluoroethanol–isopropanol–water ternary systems was calculated by mathematical modeling using Aspen Plus® V. 9.0 software.

Theoretical Foundations of Chemical Engineering. 2019;53(3):333-345
pages 333-345 views

Effect of a Finely Dispersed Filler on the Relaxation Behavior of a Latex Polymer

Aslamazova T.R., Kotenev V.A., Lomovskaya N.Y., Lomovskoi V.A., Tsivadze A.Y.

Abstract

The effect of finely dispersed iron powder on the relaxation behavior of highly elastic acrylate latex polymers was studied by dynamic mechanical relaxation spectroscopy. The introduction of a filler led to a decrease in the intensity of the maximum of dissipative losses of α relaxation and in the modulus defect of the polymer and to dissipative losses of β relaxation. Special attention was paid to relaxation effects at negative temperatures, which showed themselves as local dissipative processes of μ relaxation in the spectra of internal friction and on the temperature dependences of frequency.

Theoretical Foundations of Chemical Engineering. 2019;53(3):346-354
pages 346-354 views

Modeling the Process of Sorption for the Purification of Waste Water from Petroleum Products and Heavy Metals

Dremicheva E.S., Laptev A.G.

Abstract

Fixed-bed adsorption is widely applied for the purification of liquid mixtures, including industrial waste water. The adsorption purification of waste water from petroleum products and heavy metals with the use of peat is modeled. A process model taking the longitudinal stirring of the liquid-phase flow, the outer- and inner-diffusion resistance of flow in sorbent grains, and the phenomena of adsorption on the peat surface into account is constructed. The results of experimental studies are presented. The effect of the abnormal diffusion of heavy metal ions in peat has been revealed and explained. Based on these studies, the isotherm of petroleum product adsorption from waste water and the change in the mass transfer coefficient depending on the adsorption value were plotted. The effect of chemical kinetics on the ion-exchange rate has been experimentally determined. The experimental curves of the adsorption of heavy metal ions are processed using the equations of diffusion and chemical kinetics. Based on these results some conclusions have been made.

Theoretical Foundations of Chemical Engineering. 2019;53(3):355-363
pages 355-363 views

Graphic Study of the Dihydrate–Hemihydrate Process for the Synthesis of Phosphoric Acid According to the Diagram of the CаO–P2O5–SO3–H2O System

Petropavlovskii I.A., Pochitalkina I.A., Ryashko A.I.

Abstract

A graphic analysis of the processing of phosphorites from Koksu (Karatau deposit) into extraction phosphoric acid (EPA) by the dihydrate–hemihydrate method was performed according to the equilibrium solubility diagram of the CaO–P2O5–SO3–H2O system. It was shown theoretically that EPA with 30.0% P2O5 can be obtained for practical purposes from common phosphate raw material of Koksu (24.5% P2O5). The main concentration and mass parameters that underlie the experiments on process development were evaluated.

Theoretical Foundations of Chemical Engineering. 2019;53(3):364-369
pages 364-369 views

Conversion of n-Hexane on Layer-by-Layer Loading Zeolite-Containing Catalysts

Kuz’mina R.I., Zaikin M.A., Manin S.D.

Abstract

The modern oil refining industry is focused on reducing the technological costs and increasing profits and productivity of petroleum products. For better utilization of raw materials, i.e., deep processing of oil, catalytic processes are used; therefore, much attention is paid to the study of these processes. The creation of catalytic systems via layer-by-layer loading of catalysts into a reaction volume has been unexplored. In this work, the activity of zeolite catalysts NiO + Ce2O3/ ZSM-5, Cr2О3 + Bi2О3/ZSM-5, V2O5/ZSM-5, ZSM-5, and the synergistic effect of acting of systems consisting of Cr2О3 + Bi2О3/ZSM-5 and ZSM-5, Cr2О3 + Bi2О3/ZSM-5 and V2O5/ZSM-5, on the conversion of n-hexane with their layer-by-layer loading into the reactor were studied.

Theoretical Foundations of Chemical Engineering. 2019;53(3):370-377
pages 370-377 views

Estimation of the Characteristics of the Partial Oxidation Conversion of Organic Fuel Gasification Products to a Synthesis Gas

Glazov S.V.

Abstract

Estimations on the characteristics of the partial oxidation conversion of gasification products of solid organic fuels to a tar-free synthesis gas via partial oxidation are based on a stationary thermodynamic model. Calculations of combustion temperature, composition of synthesis gas, and the energy characteristics for the conversion of the gasification products of wood to a synthesis gas in the use of oxygen and oxygen-enriched air are carried out. The influence of the amount of pyrolysis tar and their elemental composition on conversion characteristics is studied.

Theoretical Foundations of Chemical Engineering. 2019;53(3):378-388
pages 378-388 views

Interval Algorithm for the Global Search of Uncertainty Domains in Simulating the Kinetics of Complex Chemical Reactions

Sakhibgareeva M.V.

Abstract

This study is devoted to the mathematical description of a kinetic experiment under the setting of multiple solutions to the inverse problems of chemical kinetics. A new algorithm for the global search of uncertainty domains is proposed, which represents a symbiosis of the methods of global optimization with an interval evolutionary approach. Chemical reaction models built using the kinetic parameters of these areas describe experimental data within an acceptable measurement error specified by the researcher. The use of this algorithm allows a complex multidimensional domain in the global space of kinetic parameters, whereas the local solution sets describing the experimental data with near equal accuracy are searched or the one-, two-, or three-dimensional projections of uncertainty domains are separately built in many other studies. The proposed algorithm has been tested using a reaction simulation of n-decane inhibited oxidation. Since this structure has a formal parallelism, parallel computing techniques are applied to speed up calculations.

Theoretical Foundations of Chemical Engineering. 2019;53(3):389-394
pages 389-394 views

A New Method for Colemanite Waste Processing

Bayca S.U.

Abstract

In this study, two extraction methods were used sequentially. In the first stage, colemanite process waste was subjected to scrubbing and decantation, and colemanite concentrate was obtained. In the second stage, leaching and filtration processes were carried out on the colemanite concentrate, and pure boric acid was obtained. Colemanite process waste (CPW) contains colemanite, calcite, quartz and others minerals. The boron oxide percentage of CPW was increased by the scrubbing method. Thus, impurities of the CPW were decreased. Scrubbed CPW is referred to as colemanite concentrate (CC). Boric acid extraction was investigated by the leaching of the colemanite concentrate in sulfuric acid solutions. The characterization of colemanite concentrate was determined by X-ray diffraction (XRD) analysis and X-ray fluorescence (XRF) analysis. The leaching parameters in this study were solid/liquid ratio, stirring speed, acid concentration, and reaction temperature. It was observed that the dissolution efficiency increased with increasing reaction temperature and with decreasing solid/liquid ratio and acid concentration. CPW is a problem for the environment; however, in this study, this CPW was converted into a valuable product (boric acid).

Theoretical Foundations of Chemical Engineering. 2019;53(3):395-403
pages 395-403 views

Evaluation Criteria for Thermodynamic Efficiency during the Distillation Process

Sycheva O.I., Pisarenko Y.A.

Abstract

A thermodynamic analysis of the distillation process was carried out based on criteria determining the minimum amount of heat and work required for the process. The presented analysis makes comparing the effectiveness of various methods for the separation of multicomponent mixtures and establishing optimal conditions for implementation possible, within the chosen method.

Theoretical Foundations of Chemical Engineering. 2019;53(3):404-409
pages 404-409 views

Information-Probabilistic Approach to the Organization of a Binary Distillation Process

Naletov V.A., Kolesnikov V.A., Glebov M.B., Naletov A.Y.

Abstract

A systematic approach to the optimal organization of a binary distillation process based on information theory is presented. This approach allows to formulate conditions for optimal function distribution for a complex process, when the feed stream is separated into several product streams. The results of computational experiments based on this approach and known thermodynamic approaches that involve the minimization of exergy losses and entropy production are compared using a numerical example that models the separation process for a methanol–water mixture. The results of computational experiments based on the information-probabilistic approach to the optimal organization of a binary distillation process agree with results obtained by using thermodynamic approaches, evidencing the applicability of the information approach in the context of its integration into the general algorithm of chemical engineering system design based on the information approach.

Theoretical Foundations of Chemical Engineering. 2019;53(3):410-418
pages 410-418 views

Method for Producing Fine Liquid-Drop Systems in Ultrasound Fields

Khmelev V.N., Shalunov A.V., Golykh R.N., Dorovskikh R.S., Nesterov V.A.

Abstract

This study is devoted to theoretical research on two-stage fine spraying of liquids that consists of the primary formation of large drops under the effect of ultrasound on a thin liquid film and the secondary breakup of generated drops under the influence of a high-frequency acoustic field in an air-drop medium. A physical mechanism is revealed and a physicomathematical model is proposed for the breakup of drops, which makes it possible to determine the threshold levels of acoustic pressure for various drop sizes, properties of a sprayed liquid, and types of action. It is found that the most effective method of acoustic action is the sequence of different-frequency pulses at a high aerosol concentration (greater than 10 vol %), which creates conditions for intermode dispersion. It is shown that, under the effect of continuous single-frequency vibrations, the radiator power necessary for drop disintegration can exceed 550 kW. Under pulsed action, the required power decreases to 2 kW at a radiating surface area of 800 cm2.

Theoretical Foundations of Chemical Engineering. 2019;53(3):419-431
pages 419-431 views

A Mathematical Simulation of the Vertical Pneumatic Transport of a Polydisperse Material

Ivanenko A.Y., Yablokova M.A.

Abstract

A mathematical model of the vertical pneumatic transport of a polydisperse bulk material is proposed based on the theory of interpenetrating continua and supplemented by equations of interfractional interaction that account for particle collisions of different fractions. The fractional interaction forces determined by the collision of particles are comparable in value with the interphase interaction forces of particles with a gas. For particles of fine fractions, collisions with large particles exert a decelerating effect, while larger particles are “pushed” by smaller particles. This leads to a decrease in the spread between particle speeds.

Theoretical Foundations of Chemical Engineering. 2019;53(3):432-442
pages 432-442 views

A Theory on the Operation of a Single-Tube Pneumatic Conveyor

Tarasov V.P., Mukhopad K.A.

Abstract

A refined physicomathematical model based on interacting mutually penetrating continua is proposed for a pneumatic conveyor to transport granular materials under the transitional and the unsteady state. In this model, the pneumatic conveyor is considered a system of mutually influencing equipment interrelated via the laws of mechanics. The proposed model of a pumping pneumatic conveyor may estimate the change of system operation parameters with time, along the transportation duct length, to select the best pneumatic conveying equipment. The suitability of this model is confirmed via experimental studies.

Theoretical Foundations of Chemical Engineering. 2019;53(3):443-453
pages 443-453 views

Influence of Different Sugar Palm Fiber Content on the Tensile, Flexural, Impact, and Physicochemical Properties of Eco-Friendly Thermoplastic Polyurethane

Mohammed A.A., Bachtiar D., Rejab M.R., Hasany S.F., Siregar J.P.

Abstract

This work is focused on the study of mechanical and physicochemical properties of an innovative and environmentally friendly composite material based on different sugar palm fiber (SPF) loadings (10–30 wt %) with thermoplastic polyurethane (TPU). A two-step technique was used (extrusion of TPU with SPF fibers at 190°C; rotational velocity of 40 rpm, followed by hot press 190°C for 10 min) to obtain the composites. The size of SPF was fixed at 250 µm, and different weight percentages (10, 20, and 30 wt %) of SPF were added in TPU to find the optimum composition. The mechanical (impact, tensile, and flexural) properties of the new (TPU/SPF) composite were studied as per ASTM standards. The Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscope (SEM), and the X-ray Diffraction (XRD) were employed for structure and morphology study of TPU/SPF composites. The results proved that best tensile strength (14 MPa) and strain performance is shown with 10 wt %, while at 20 wt % exhibited maximum impact property. An increasing trend was recorded in flexural properties and tensile modulus with the increasing fiber loading. On the other hand, strain deteriorated with increment of fiber content.

Theoretical Foundations of Chemical Engineering. 2019;53(3):454-462
pages 454-462 views