Open Access Open Access  Restricted Access Access granted  Restricted Access Subscription Access

Vol 52, No 5-6 (2016)

Research, Design, Calculations, and Operating Experience

Study of Fluid Dynamics of Mass-Transfer Apparatuses Having Stream-Bubble Contact Devices

Madyshev I.N., Dmitrieva O.S., Dmitriev A.V., Nikolaev A.N.

Abstract

To increase the efficiency of mass-21transfer apparatuses, a stream-bubble contact device with intensive countercurrent contact between the gas (vapor) and liquid in each element is proposed. This way of effecting phase contact helps increase mass-transfer coefficients and, consequently, increase efficiency of masstransfer processes significantly. In the proposed contact device, hydraulic resistance is low. The profile and parameters of liquid drops atomizing may differ markedly, depending on the design and process parameters of the contact device and of the apparatus as a whole.

Chemical and Petroleum Engineering. 2016;52(5-6):299-304
pages 299-304 views

Calculation of the Kinetics of Processes in the Separation of Granular Materials in Multi-Tier Classifiers and Optimization of Their Operation

Akhmadiev F.G., Gizzyatov R.F., Nazipov I.T.

Abstract

A method of calculating the kinetics of the separation of granular materials in a multi-tier classifier on the basis of the theory of random processes is considered and a kinetic model is identified. A problem of optimal hardware design of the classification process in a multi-criteria statement is formulated and solved. The performance of the apparatus and the efficiency of separation are selected as the optimization criteria.

Chemical and Petroleum Engineering. 2016;52(5-6):371-378
pages 371-378 views

Article

Determination of Optimum Length of Flat Flames in Tube Furnaces Having Bottom Burners

Kuleshov O.Y., Sedelkin V.M., Muslimov E.I.

Abstract

Correlations of resultant heat transfer efficiency criteria with length of flat flames are obtained for various gaseous and liquid hydrocarbon fuels by mathematical modeling of complex heat transfer in narrowchamber tube furnaces using zonal method. Thanks to this, such temperature fields can be created in the furnace by varying the length of flat flames as would ensure the required uniformity of heat supply at nearmaximum value of integral heat received by a tubular screen.

Chemical and Petroleum Engineering. 2016;52(5-6):305-309
pages 305-309 views

Increasing the Use Efficiency of the Absorption Capacity of Adsorbent in Vertical Absorbers

Bessonnyi E.A., Mashkovtsev P.D., Mikhailov A.V., Sidorov V.M.

Abstract

A newly developed design of an absorber is described. In the new absorber, a horizontal annular perforated baffle with a directing conical bucket is situated on top of the upper layer of absorbent, which is covered by a layer of ceramic balls through a separating screen. Such a design assures a high degree of uniformity of the distribution of the input gas stream at the inlet to the absorption layer and produces an increase in the use efficiency of the absorption capacity of the adsorbent in vertical absorbers.

Chemical and Petroleum Engineering. 2016;52(5-6):310-315
pages 310-315 views

Import Substitution of Industrial Devices for Gas Purification from the Disperse Phase in Petrochemical Industry

Farakhov M.I., Laptev A.G., Basharov M.M.

Abstract

Examples of import substitution in the design of new or upgrading existing industrial gas cleaning devices in the petrochemical complex are considered. Combined gas separators produced by the Inzhekhim company and the results of their operation in industry are shown as such examples. The efficiency of gas purification is not less than 99% for micron-sized particles.

Chemical and Petroleum Engineering. 2016;52(5-6):316-319
pages 316-319 views

Estimation of the Energy Cost for Rotation of the Operating Element of a Ball Mill with Mixer

Vaitekhovich P.E., Kozlovskii V.I.

Abstract

A method of deriving expressions for calculation of the actual power of a ball mill with mixer consumed in rotation of the operating element is presented on the basis of a theoretical analysis of the movement of medium in the course of streamlining of a rotating disk.

Chemical and Petroleum Engineering. 2016;52(5-6):320-326
pages 320-326 views

Mixers with Nonstationary Motion of the Stirrers

Torubarov N.N., Malyshev R.M., Kolebanov A.V., Frantsuzov A.I., Rusinov V.V., Uskov A.A.

Abstract

The process by which a solid substance is dissolved from the floor of a device with nonstationary motion of a stirrer is investigated. An analysis of the influence of the coefficient of irregularity of the rotation of the stirrer on the rate of the dissolution process and the quality of the mixing is presented.

Chemical and Petroleum Engineering. 2016;52(5-6):327-331
pages 327-331 views

Analysis of Operating Conditions of Sliding Friction Units of Driving System of High-Pressure Oil and Gas Well Service Plunger Pumps

Kireev S.O., Nikishenko S.L., Vasil’ev B.N., Vasil’ev M.A.

Abstract

The characteristic parameters for evaluating the efficiency of working surfaces of sliding friction units and calculating their operating conditions are the speed of movement of the mated surfaces relative to each other and the loads on them. To determine them by analytical methods, kinematic and force studies of the crank mechanism of the driving system were carried out with reference to a chosen typical representative of this group of pumps. The proposed method can be used to obtain initial approximate data that are adequate for further structural analysis and designing of these friction units.

Chemical and Petroleum Engineering. 2016;52(5-6):332-338
pages 332-338 views

Optimal Design Process of a Steam Jet Vacuum System for a Hydrocracking Unit

Osipov E.V., Telyakov E.S., Sadуkov K.S.

Abstract

The article describes the calculations and design of a steam jet vacuum system for the column of a hydrocracking unit. Based on calculation results (considering specific operating conditions of the production), several variants of pressure distribution through the pump stages were calculated, and the optimal schematic of the vacuum system was defined, yielding a 20% reduction in energy consumption and a 15% reduction in capital costs.

Chemical and Petroleum Engineering. 2016;52(5-6):339-343
pages 339-343 views

Study of Pump Efficiency and Causes of Pump Failure

Ivanova T.N., Emel’yanov E.O., Novokshonov D.N., Vdovina E.Y.

Abstract

Theoretical and experimental studies of operation of well sucker-rod pump having a hydraulic drive are conducted, causes of pump failure are disclosed, and recommendations are offered on restoring pump efficiency.

Chemical and Petroleum Engineering. 2016;52(5-6):344-346
pages 344-346 views

Promising Designs of Threaded Connections (Survey of Patents)

Matlin M.M., Popov A.V., Shandybina I.M., Lebskii S.L.

Abstract

Promising types of threaded connections selected by the authors as a result of an analysis of inventions of recent years and which they expect will promote an increase in the reliability and competitiveness of machinery and mechanisms in the oil and gas industry are considered.

Chemical and Petroleum Engineering. 2016;52(5-6):347-351
pages 347-351 views

Technology for Obtaining and Using Granulated Absorbents Based on Chitosan

Taranovskaya E.A., Sobgaida N.A., Markina D.V.

Abstract

A method for obtaining granulated absorbents from chitosan is presented. They are shown to be efficient for purifying wastewater from heavy-metal ions. IR spectra of the obtained absorbents are given. Processing schemes for obtaining granulated absorbents based on chitosan are developed. The antibacterial properties of chitosan are studied.

Chemical and Petroleum Engineering. 2016;52(5-6):357-361
pages 357-361 views

Apparatus with Intracyclic Variation of the Velocity of the Anchor Agitator

Torubarov N.N., Malyshev R.M., Serov M.V.

Abstract

The effect that intracyclic variation of the rotational velocity of an anchor agitator exerts on the depth of the funnel that arises on the free surface of liquid in the apparatus is investigated. Theoretical and experimental results from estimation of the efficiency of the mixing process as a consequence of an increase in the degree of irregularity of rotation and rate of variation of the angular velocity of the agitator within a cycle are presented.

Chemical and Petroleum Engineering. 2016;52(5-6):379-385
pages 379-385 views

Improving Design and Procedure of Calculation of Flat-Chamber Type of Electrobaromembrane Device for Cleaning Process Solutions

Lazarev S.I., Kovaleva O.A., Abonosimov O.A., Shestakov K.V., Popov R.V.

Abstract

Design of a flat-chamber type of electrobaromembrane device and procedure for calculating permeate flow rate and increased effective membrane area are developed for cleaning chemical, engineering, and food industry process solutions.

Chemical and Petroleum Engineering. 2016;52(5-6):386-391
pages 386-391 views

Shaping High-Longevity Components of Corrosion-Resistant Pipes by Rotary Rolling

Vasechkin M.A., Davydov O.Y., Egorov V.G., Maslov I.N.

Abstract

A mathematical model of the process of rotary rolling out of thin-walled pipe billets is developed. It is used to derive a relationship for the torque as the key power and force parameter of the process, which expresses explicitly the influence of the geometric parameters of the rolled-out pipe, the mechanical properties of the material and the mechanisms of its strengthening, and the structural parameters of the operating tool on the stability of the rotary rolling process. It is shown that use of straight-seamed pipe billets with roller welded joint, in combination with potential application of automatic argon-arc welding of circular joints, can significantly extend the life of pipes made from corrosion-resistant materials.

Chemical and Petroleum Engineering. 2016;52(5-6):392-397
pages 392-397 views

Evaluation of the Effectiveness of a Drum Mixer for Continuous Mixing of Particulate Solids with Batch Micro-Dosing of Components

Dolgunin V.N., Ukolov A.A., Ivanov O.O., Ryabova E.A.

Abstract

The results of experimental and analytical studies of the technological characteristics of a drum mixer for particulate solids equipped with a device for control of segregated flows of non-uniform particles is described. Analysis of the smoothing ability of the mixer was conducted in the course of continuous mixing with micro-dosed portions of one of the components. It was found that under the action of counter pulses applied to the segregated flow enriched with portions of the dosed component there is a sharp increase in the selective smoothing ability of the mixer with respect to this component of the mixture. The effect of smoothing by selective action of counter pulses on the segregated process flow is many times greater than a similar effect achieved by traditional methods such as the intensification of longitudinal mixing and increase in the working volume of the mixer.

Chemical and Petroleum Engineering. 2016;52(5-6):398-404
pages 398-404 views

A Mathematical Model of Compressor of AKDS-70M Nitrogen and Oxygen Plant for Valve Defects Development Diagnosis Problems

Khvostov A.A., Ryazhskikh V.I., Degtyarev N.A., Ivanov A.V., Ryazhskikh A.V.

Abstract

A mathematical model of a piston compressor, which can be used, given the structural parameters of the compressor and of the intake and delivery valves, to find the time behavior of the amplitude of pressure under the compressor piston as well as of vibration speed and vibration acceleration transmitted as mechanical actions on the equipment and recorded by vibration diagnosis transducers, is proposed. The vibration signal spectra at various compressor model parameters that characterize development of a specific defect are studied.

Chemical and Petroleum Engineering. 2016;52(5-6):405-411
pages 405-411 views

Pyrolytic Processing of Cellulose-Containing Wastes from Food Industry Plants

Sklyadnev E.V., Ryazanov A.N., Panov S.Y., Balabanova M.Y., Zinkovskii A.V.

Abstract

A possible thermal process for disposal of wastes from the brewing and sugar industries was studied. Information on the yields of secondary pyrolysis products (pyrogas, pyroliquid, solid residue) as a function of changes in the processing parameters was obtained. Pyrogas consisting of H2, CO, CO2, CH4, and saturated and unsaturated C2–C5 fractions had a heat of combustion of 1.79 and 1.65 MJ/m3 for spent grain and sugar-beet pulp, respectively. A universal unit allowing any type of waste with various quantities of added hydrocarbon waste to be processed was developed.

Chemical and Petroleum Engineering. 2016;52(5-6):419-424
pages 419-424 views

Bioconversion of Organic Waste into Gaseous Fuels

Zhuchkov A.V., Panov S.Y., Ryazanov A.N., Smolko Y.N., Chernetskaya A.A.

Abstract

The article is devoted to the study of the process of obtaining biogas by anaerobic fermentation of biomass of various origins. The main advantage of the suggested theory is the possibility of utilizing organic waste with a complex morphology and of changeable composition. The developed method of bioconversion of organic waste presented a high ecological and economical efficiency. The article presents some data concerning the anaerobic fermentation substrate characteristics, and the description and working principle of the experimental unit.

Chemical and Petroleum Engineering. 2016;52(5-6):425-428
pages 425-428 views

Industrial Ecology

Enhanced Purification of Oil-in-Water Emulsions Using Polymer Membranes Treated in a DC Corona-Discharge Field

Shaikhiev I.G., Galikhanov M.F., Dryakhlov V.O., Alekseeva M.Y., Shaikhiev T.I.

Abstract

Separation of oil-in-water emulsions based on I-20A industrial oil and Kosintol-242 surfactant by membranes made of polyethersulfone (PES) with a molecular-mass cut-off of 50 kDa and polyacrylonitrile (PAN) with a molecular-mass cut-off of 60 kDa that were treated in a DC (unipolar) corona-discharge field is investigated. It is shown that the performance increases for filter elements of modified PES and remains the same if electretized PAN membranes are used. Additionally, the separation efficiency of the emulsion increases for both types of membranes after processing in a DC corona-discharge field.

Chemical and Petroleum Engineering. 2016;52(5-6):352-356
pages 352-356 views

Modeling of Dust Collection by a High-Temperature Filter with a Phoretically Active Catalyst

Gasanov Z.S., Ryazanov A.N., Zinkovskii A.V., Panov S.Y., Belykh O.M.

Abstract

The combination of several physical and chemical processes for cleaning flue gas in a single hightemperature filter is a promising technology. The effect of catalytic phoresis on solid-particle collection efficiency is evaluated. A three-level mathematical model describing sedimentation of the catalytic coating on autofilter layers and the filter base layer is presented. Calculation of the filtering of highly dispersed particles with a working catalyst using the proposed model allows the best modes of filtering devices and their design and operating parameters to be chosen.

Chemical and Petroleum Engineering. 2016;52(5-6):412-418
pages 412-418 views

Safety, Diagnosis, and Repair

Prediction of the Remaining Life and Evaluation of Risks with the Use of Gas Cylinders

Tarantseva K.R., Logvina O.A., Trazanov A.V.

Abstract

The problem of evaluating the state of gas cylinders in the course of technical examination and the evaluation of the risks that arise in the course of their subsequent service is considered. It is shown that functions of the basic characteristics of the state of cylinders as functions of their service life may be constructed. It is suggested that the relative values of the variations in the measured characteristics and the known probabilistic functions of these indicators should be used for the prediction and evaluation of risks.

Chemical and Petroleum Engineering. 2016;52(5-6):362-367
pages 362-367 views

Simulation Model of Propagation of Vibrations in a System of Connected Bodies for the Solution of Problems of Vibration Diagnostics

Khvostov A.A., Degtyarev N.A., Panov S.Y., Ryazanov A.N.

Abstract

An approach to the construction of a mathematical model of the process of propagation of acoustic vibrations in equipment that is in the form of a system of connected bodies is considered. The proposed structure of the mathematical model is implemented as a graph whose edges are links between the elements of a system of connected bodies formalized by nonhomogeneous wave equations that take into account dissipative losses. Through the use of the mathematical model together with the introduction of sources of an external disturbance in any node of the graph, it becomes possible to describe a variation in the vibration signal at a contact point, estimate its properties, and select on a well-defined basis the point of attachment of the vibration signal sensor. The mathematical model is tested to assure it corresponds qualitatively to the actual processes in the propagation of vibration signals by means of test disturbances, and it is shown that it may be used to evaluate the selection of the points of attachment of the vibration signal sensors in problems of vibration diagnostics of equipment.

Chemical and Petroleum Engineering. 2016;52(5-6):429-437
pages 429-437 views