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Vol 2017, No 3 (2017)

Article

Structure and thermal properties of the matte of the autogenous smelting of copper–zinc concentrates

Selivanov E.N., Gulyaeva R.I., Sel’menskikh N.I., Belyaev V.V.

Abstract

The phase composition and the structure of the solidified mattes of the autogenous smelting of copper–zinc concentrates containing 49.8 and 61.0% Cu in Vanyukov’s furnace are studied. The forms of the main elements (Cu, Ni, Fe, S, O) and the accompanying impurities (Zn, Pb, As, Sb, Co, Sn, Au, Ag) in the rich matte are determined. The phase-transformation temperatures in cooling of the mattes in an inert or oxidizing gas atmosphere are found.

Russian Metallurgy (Metally). 2017;2017(3):163-169
pages 163-169 views

Hydrometallurgical methods of recovery of scandium from the wastes of various technologies

Molchanova T.V., Akimova I.D., Smirnov K.M., Krylova O.K., Zharova E.V.

Abstract

The recovery of scandium from the wastes of the production of uranium, titanium, iron–vanadium, and alumina is studied. The applied acid schemes of scandium transfer to a solution followed by ion-exchange recovery and extraction concentration of scandium ensure the precipitation of crude scandium oxides containing up to 5% Sc2O3. Scandium oxides of 99.96–99.99% purity are formed after additional refining of these crude oxides according to an extraction technology using a mixture 15% multiradical phosphine oxide or Cyanex-925 + 15% tributyl phosphate in kerosene.

Russian Metallurgy (Metally). 2017;2017(3):170-174
pages 170-174 views

Measurement of the electrical resistivity of liquid 32G2 and 32G1 steels by the rotating magnetic field method

Borovykh M.A., Chikova O.A., Tsepelev V.S., V’yukhin V.V.

Abstract

The resistivity of liquid 32G2 and 32G1 steels are measured using the rotating magnetic field method to obtain information on their liquid structures. The technique of measurements is described and the influence of self-induction and viscosity on the resistivity is estimated. The results are discussed in the framework of a microheterogeneous structure of a metallic melt. A conclusion is made about the character of the influence of slag inclusions detected by magnetic powder and ultrasonic methods on the temperature dependences of the resistivities of liquid 32G2 and 32G1 steels. The change in the temperature coefficient of the resistivity of the melt on heating to 1700°C is interpreted using the Nagel–Tauc model.

Russian Metallurgy (Metally). 2017;2017(3):175-178
pages 175-178 views

Experimental investigation of the acoustic properties and the microhardness of U8 steel

Roshchupkin V.V., Lyakhovitskii M.M., Pokrasin M.A., Minina N.A.

Abstract

The acoustic properties (ultrasound velocity, attenuation coefficient) and the relative elongation of U8 steel are studied in the temperature range 20–1050°C and its microhardness is studied in the range 20‒500°C. The measured relative elongation can improve the accuracy of determining the ultrasound velocity and the attenuation coefficient and can be used to calculate the temperature dependences of the density and Young’s modulus of the steel. Approximating equations for the temperature dependences of the experimental and calculated mechanical and thermophysical properties of the steel are derived.

Russian Metallurgy (Metally). 2017;2017(3):179-183
pages 179-183 views

Effect of modification on the solidification of Al–Si aluminum alloys

Petrov I.A., Berezhnoi D.V., Ryakhovskii A.P., Moiseev V.S.

Abstract

The solidification of the AK12 alloy processed by a standard flux and a combined modifying flux, which significantly increases the mechanical properties of the alloy at a significant increase in the modifying effect time, is studied. The experimental results are simulated using the ProCAST software package.

Russian Metallurgy (Metally). 2017;2017(3):184-187
pages 184-187 views

Technique of determining the parameters of rapid strengthening of an aluminum alloy during hot rolling

Loginov Y.N., Golovnin M.A.

Abstract

A new estimation procedure for estimating the influence of rapid strengthening on the strain resistance is proposed using a 6061 aluminum alloy (AD33, 1330) as an example. To implement this procedure, it is suggested to mathematically process the data of a system for monitoring a hot rolling mill. Attention is paid to the fact that the roll force in each pass increases with the rolling speed. On the basis of the determined strain resistance at a known roll force, it is possible to plot strain resistance as a function of the rolling speed. It has been revealed that the results of data processing are reliable for roll passes from 6 to 12, which is confirmed by the results of dispersion analysis. The obtained results have been compared with the published laboratory data, and they are found to agree with each other. The results obtained can be applied for everyday operation of rolling-mill shops.

Russian Metallurgy (Metally). 2017;2017(3):188-192
pages 188-192 views

Effect of dysprosium on the kinetics and structural transformations during the decomposition of the supersaturated solid solution in magnesium–samarium alloys

Rokhlin L.L., Luk’yanova E.A., Tabachkova N.Y., Dobatkina T.V., Tarytina I.E., Korol’kova I.G.

Abstract

The effect of dysprosium added in the amounts such that it does not form an individual phase in equilibrium with solid magnesium on the decomposition of the supersaturated magnesium solid solution in Mg–Sm alloys is studied. The presence of dysprosium in Mg–Sm alloys is found to retard the decomposition of the supersaturated magnesium solid solution and to increase the hardening effect upon aging. When these alloys are aged, dysprosium is partly retained in the magnesium solid solution and partly enters into the compositions of the phases that form during the decomposition of the solid solution and are characteristic of Mg–Sm alloys.

Russian Metallurgy (Metally). 2017;2017(3):193-199
pages 193-199 views

Solid-state oxidation kinetics of an yttrium-containing AK1M2 alloy

Berdiev A.E., Ganiev I.N., Niezov K.K.

Abstract

The interaction of an yttrium-modified AK1M2 alloy with atmospheric oxygen in the temperature range 723–823 K is studied by thermogravimetry. The kinetic parameters of oxidation are determined. An yttrium addition is shown to decrease the oxidation rate, which is accompanied by an increase in the apparent oxidation activation energy from 114.9 to 134.6 kJ/mol.

Russian Metallurgy (Metally). 2017;2017(3):200-203
pages 200-203 views

Interaction of niobium and tungsten monocarbides in molten copper

Bodrova L.E., Fedorova O.M., Shubin A.B., Pastukhov E.A.

Abstract

The chemical interaction of uncompacted monocarbide NbC and WC powders, which were taken at mass carbide ratios NbC: WC = 10: 1, 3: 1, 1: 1, and 1: 3 and a total carbide content of 20 wt %, in molten copper is studied at 1300°C. The primary and secondary phase transformations that result in the appearance and decomposition of an (Nb,W)C solid solution are analyzed. The activating role of low-frequency vibration is shown.

Russian Metallurgy (Metally). 2017;2017(3):204-208
pages 204-208 views

Thermodynamic description of the interaction processes in the Cu–Ce–O system in the temperature range 1100–1300°C

Samoilova O.V., Mikhailov G.G., Makrovets L.A., Trofimov E.A.

Abstract

A thermodynamic simulation and an experimental study of the interaction between cerium and oxygen in liquid copper have been performed. The thermodynamic analysis of the interaction processes in the Cu–Ce–O system is carried out using the technique of constructing the surface of solubility of components in a metal in the temperature range 1100–1300°C. As a result of simulation, data on changes in the Gibbs energy ΔGT° and the equilibrium constants of formation of cerium oxides Ce2O3 and CeO2 from the components of a copper-based metallic melt are obtained. The first-order interaction parameters (according to Wagner) of cerium and oxygen dissolved in liquid copper, namely, eCeCe, eOCe, and eCeO, are evaluated. Experimental studies of the Cu–Ce–O system have been performed. The morphological features, the size, and the composition of nonmetallic inclusions formed as a result of interaction in the Cu–Ce–O system are studied using scanning electron microscopy and electron-probe microanalysis.

Russian Metallurgy (Metally). 2017;2017(3):209-215
pages 209-215 views

FCC → FCT martensitic transformation in two-phase Mn–Cu alloys

Nosova G.I.

Abstract

The fcc → fct martensitic transformation in Mn–Cu alloys, which contain two isomorphous fcc phases with different manganese contents, is considered. The influence of the ratio of contents of these phases, the phase dispersity, and the state of interphase boundaries on the development of the martensitic transformation in the volume of the alloys is described. As a result of these factors, the martensitic transformation can cover the entire volume of an alloy, including particles with the manganese content that is lower than the critical content required for the martensitic transformation to occur in single-phase solid solutions, and can take place only in manganese-rich particles. In the first case, a general tetragonal structure modulated with respect to lattice parameter c forms in the volume of a two-phase alloy.

Russian Metallurgy (Metally). 2017;2017(3):216-220
pages 216-220 views

Effect of the temperature–rate parameters of directional solidification on the structure formation in high-temperature materials

Svetlov I.L., Neiman A.V.

Abstract

The effect of the temperature gradient and the crystal growth rate on the structure formation in nickel and niobium superalloys is studied under the conditions of the flat, cellular, dendritic, or dendritic–cellular configuration of a solidification front during directional solidification.

Russian Metallurgy (Metally). 2017;2017(3):221-225
pages 221-225 views

Producing of ultrafine grained composites with a large uniform elongation by twist extrusion: Mathematical simulation

Prokof’eva O.V., Beygelzimer Y.Y., Kulagin R.Y., Estrin Y.Z., Varyukhin V.N.

Abstract

The conditions of production of a composite material of the ultrafine grained shell–coarse-grained core type are determined by mathematical simulation of twist extrusion. A combination of regions with ultrafine grained and coarse-grained structures in the sample volume leads to a substantial increase in strength of the sample at a retained large uniform elongation.

Russian Metallurgy (Metally). 2017;2017(3):226-230
pages 226-230 views