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Vol 2019, No 3 (2019)

Article

Development of a New Combined Process for Nickel and Cobalt Recovery from Ferriferous Laterite Ores

Sadykhov G.B., Zablotskaya Y.V., Anisonyan K.G., Khasanov M.S., Olyunina T.V., Goncharov K.V., Kop’ev D.Y.

Abstract

The studies on the development of a new process for nickel and cobalt recovery from ferriferous laterite ores via a reducing roasting–sulfuric acid leaching are carried out. The conditions for the reducing roasting of the ores in the temperature range from 400 to 950°C and for the sulfuric acid leaching of the cinder (after cooling without air and passivation in water) at pH 1.4–3.0 and the weight ratio of the solid to liquid phases 1 : (3–4) in the temperature range from 25 to 95°C for 0.5–4 h are studied. General regularities of the reducing roasting of the ores with the selective metallization of nickel and cobalt (where the formation of wustite (FeO) is excluded; i.e, Fe2O3 is reduced to Fe3O4) are revealed. The conditions for the leaching of the cinder by sulfuric acid with nickel and cobalt recovery into a solution are established. The optimum parameters of these processes that make it possible to achieve high parameters for the recovery of nickel (87–99%) and cobalt (80–91%) into a solution at the sulfuric acid consumption within 90–140 kg/t ore are determined.

Russian Metallurgy (Metally). 2019;2019(3):197-203
pages 197-203 views

Development of a Method for Cobalt Recovery from Cobalt Ore

Yusifova N.V., Geidarov A.A., Pashadzhanov A.M.

Abstract

The mineralogical composition of the cobalt ore from the Dashkesan deposit is determined. The process of cobalt leaching with solutions of hydrochloric and sulfuric acids is studied. The leaching of cobalt with solutions of hydrochloric (7 and 20%) and sulfuric (up to 2 N) acids is incomplete, because the ore contains poorly soluble minerals of cobalt and silicate compounds (the recovery of cobalt with hydrochloric acid is 77.4% and that with sulfuric acid is 76.7%). Ore processing using sulfating roasting followed by leaching with water is proposed. The mechanism of sulfate formation, a sequence of the sulfation of the ore minerals at various temperatures, and the degree of recovery of the minerals are studied. The degree of recovery of cobalt reaches 85% for leaching of the ore sulfated at 700°C.

Russian Metallurgy (Metally). 2019;2019(3):204-209
pages 204-209 views

Corrosion Resistance of Some Amorphous Metallic Fe–P–M (M = Si, Nb, Mo) Alloys: Effects of Composition, Structural Relaxation, Partial Crystallization, and Local Deformation

Ievlev V.M., Il’inova T.N., Kannykin S.V., Bobrinskaya E.V., Vavilova V.V., Serikov D.V., Kushchev S.B.

Abstract

The corrosion resistance of metallic amorphous alloys (AAs) Fe80.2P17.1Mo2.7, Fe80.5P18.4Nb1.1, Fe98 –xPxSi2 (x = 14, 16, 20), Fe76.5P13.6Si4.8Mn2.4V0.2C2.5 in a 0.1 M solution of Na2SO4 (pH 6.25) and its change due to structural relaxation, nanocrystallization, and local deformation are studied. The activation of structural relaxation by photonic treatment is shown to increase the corrosion resistance of AAs. As the phosphorus content in the Fe98 ‒ xPxSi2 system decreases, the corrosion resistance of AAs decreases because of partial crystallization, which is accompanied by the formation of iron phosphides during rapid cooling of a melt, and silicon segregation at phase boundaries. The formation of local deformation zones in the near-surface layer of Fe76.5P13.6Si4.8Mn2.4V0.2C2.5 AA decreases its corrosion resistance. The niobium alloying of Fe‒P AAs is shown to be effective to decrease the corrosion rate.

Russian Metallurgy (Metally). 2019;2019(3):210-215
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Carbothermic Reduction of Metals in the FeS–Cu1.96S–CaO System

Selivanov E.N., Gulyaeva R.I.

Abstract

The conditions for the direct carbothermic reduction of metals from mixtures of sulfides Cu1.96S and FeS with calcium oxide are studied using thermogravimetric and thermal analyses combined with mass spectrometry of the formed gases. The metal reduction in a mixture of FeS and CaO on heating to 1250°C is shown to occur with the formation of intermediate oxysulfide phases almost without the evolution of sulfur-containing gases. The formation of SO2 is observed in a mixture of Cu1.96S and CaO at temperatures higher than 550°C. The introduction of FeS into the reaction mixture of Cu1.96S and CaO enhances the completeness of metal reduction by carbon, decreases the temperatures of the intense processes, and suppresses sulfur dioxide evolution.

Russian Metallurgy (Metally). 2019;2019(3):216-222
pages 216-222 views

Creep of a Titanium Nickelide-Based Alloy during Torsional Deformation

Gusev D.E., Kollerov M.Y., Sharonov A.A., Vinogradov R.E.

Abstract

The short-term creep processes in a Ti–55.7 wt % Ni alloy are investigated. Wire samples of this alloy after preliminary annealing at 450–700°C are deformed by torsion under constant loading in an air atmosphere in the temperatures range 450–550°C. The effect of structural parameters (grain size, presence of fine Ti3Ni4 particles) on the creep mechanism and rate is shown. Grain-boundary diffusion is found to be one of the main creep mechanisms.

Russian Metallurgy (Metally). 2019;2019(3):223-231
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Properties of a 49Ni–36Ti–15Hf High-Temperature Shape Memory Alloy in the As-Cast State

Popov N.N., Presnyakov D.V., Grishin E.N., Sysoeva T.I., Morozova T.A., Kostyleva A.A.

Abstract

The properties of a 49Ni–36Ti–15Hf (at %) high-temperature shape memory alloy (HTSMA) are studied comprehensively. Data on the elemental and phase compositions, the phase transformation temperatures, and the mechanical characteristics are obtained. The studies are carried out on samples cut from alloy ingots. The temperature range of the phase transformation of the alloy determined by differential thermal analysis is from Mf = 186.8°C to Af = 275.2°C in the as-delivered state and from Mf = 188.1°C to Af = 276.5°C after vacuum annealing. These values are suitable for designing of the required safety device. However, as-cast 49Ni–36Ti–15Hf (at %) alloy specimens undergo brittle fracture at stresses from 461 MPa (as-delivered state) to 514 MPa (after vacuum annealing at 700°C). In this connection, it is impossible to deform such samples in the afterelastic state, and the shape memory effect and the degree of shape recovery are zero in them; i.e., the as-cast 49Ni–36Ti–15Hf (at %) alloy is not suitable for designing an efficient safety device. To improve the thermomechanical characteristics, it is planned to change the HTSMA elemental composition, the conditions of deformation treatment (forging, rolling) or heat treatment of the as-cast alloy, or the deformation conditions of articles. The authors will take into account these results of studying the as-cast 49Ni–36Ti–15Hf (at %) alloy when designing various devices for nuclear power engineering.

Russian Metallurgy (Metally). 2019;2019(3):232-240
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Some Features of the Cathodic and Anodic Nickel Depassivation during DC Polarization in Sulfuric Acid Solutions

Bryukvin V.A., Skryleva E.A., Naftal’ M.N., Levin A.M., Kuznetsova O.G., Tsybin O.I., Bol’shikh A.O.

Abstract

A comparative analysis of the formation and decomposition processes and the component composition of the phases of films that passivate a nickel electrode during its dc polarization in sulfuric acid solutions with a varied value and polarity of the applied potential is performed.

Russian Metallurgy (Metally). 2019;2019(3):241-246
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Accelerated Corrosion Tests of a New Class of Multilayer Metallic Materials with an Internal Protector

Grachev V.A., Rozen A.E., Perelygin Y.P., Kireev S.Y., Los’ I.S., Rozen A.A.

Abstract

The problems of estimating the corrosion resistance of novel multilayer metallic materials with an internal protector, where the principle of protector-assisted pitting protection is applied, are considered. An electron-microscopic method is used to experimentally substantiate the mechanism of corrosion damage of the material layers. Electrochemical and chemical methods are proposed for accelerated tests to determine the rate of corrosion damage. The electrochemical method can be used to reveal the rate-controlling step of the process, to calculate the mass corrosion index, and to substantiate the choice of a protector for a certain aggressive medium. The chemical method can quantitatively estimate the efficiency of an internal protector and can determine the relative corrosion resistance index of a multilayer material in comparison with the corresponding monometallic material.

Russian Metallurgy (Metally). 2019;2019(3):247-256
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Coercive Force of (Pr, Dy)–(Fe, Co)–B Sintered Materials with a Low Rare-Earth Metal Content

Korolev D.V., Rezchikova I.I., Valeev R.A., Morgunov R.B., Piskorskii V.P.

Abstract

Sintered (Pr0.53Dy0.47)ΣR(Fe0.77Co0.23)balB7.5 materials are studied. For the Nd–Fe–B-based materials, the calculated neodymium content in the Nd2Fe14B compound is 11.8 at %, whereas an excess neodymium content as compared to that for the stoichiometric composition should be taken for manufacturing magnets. In contrast to the magnets based on the aforementioned system, the magnets based on the Pr–Dy–Fe–Co–B system can be prepared at a lower total rare-earth metal content as compared to that corresponding to the stoichiometric composition. Magnets with a coercive force of 528 kA/m are manufactured at a total rare-earth metal content of 11.5 at %, which is lower than that calculated for the R2(Fe, Co)14B (R = Pr, Dy) phase.

Russian Metallurgy (Metally). 2019;2019(3):257-260
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Vacancy Void Growth Rate as a Function of the Neutron Irradiation Parameters at the Initial Stage of Transient Swelling

Kozlov A.V., Portnykh I.A.

Abstract

The growth of a radiation-induced void after its nucleus has reached a critical size is described in terms of a point defect migration model. The void growth rate (conventional dd/dt and dose-controlled dd/dD) as a function of irradiation temperature T and the generation rate of atomic displacements G is investigated at the initial stage of the transient swelling in an EK164 steel used as the fuel cladding in fast neutron reactors.

Russian Metallurgy (Metally). 2019;2019(3):261-267
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New Universal Flaky Flux for Cast Magnesium Alloys

Leonov A.A., Duyunova V.A., Uridiya Z.P., Trofimov N.V.

Abstract

The composition and the process of production of the fluxes that are used for melting magnesium alloys are corrected. A universal flaky flux, which is based on domestic raw materials and is being developed in VIAM, is studied. This flux can avoid the disadvantage of a universal commercial VI2 flux, namely, intense dust formation because of a powdered state, which negatively affects the plant atmosphere. The proposed flaky flux can improve the quality of melting Mg–Al–Zn, Mg–Zn–Zr, and Mg–REM–Zr (REM is rare-earth metal) alloys. The results of studying experimental batches of universal flaky flux samples demonstrate that the physicochemical properties of this flux are higher than the domestic analog (VI2 flux) and that this flux promotes the solution of ecological problems.

Russian Metallurgy (Metally). 2019;2019(3):268-272
pages 268-272 views