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Vol 2019, No 4 (2019)

Physical Foundations of Strength and Plasticity

Plastic Flow Localization and Strain Hardening of Metals

Zuev L.B., Lunev A.G., Barannikova S.A., Staskevich O.S.

Abstract

The plastic flow macrolocalization in single crystals and polycrystalline alloys at various stages of strain hardening is considered. The macrolocalized plastic flow at these stages is shown to be an autowave self-organization process. The ultrasound velocity is found to be an informative parameter of autowave plastic deformation.

Russian Metallurgy (Metally). 2019;2019(4):273-280
pages 273-280 views

Strain Accumulated during Equal-Channel Angular Pressing and Its Components

Utyashev F.Z., Valiev R.Z., Raab G.I., Galimov A.K.

Abstract

A new approach to calculating the strain after equal-channel angular pressing is proposed. It is based on the kinematics of material points traveling along physical mass-transfer trajectories. Formulas for determining the accumulated strain and its shear and rotation (torsion) components are derived. The strain component distribution is found as a function of the cross section of a workpiece and the angle of the channel intersection in a die is established. The calculation results are verified.

Russian Metallurgy (Metally). 2019;2019(4):281-288
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Mechanism of Formation of the Coating/Substrate Interface during the Treatment of Conductors by an Electric Explosion Plasma

Sarychev V.D., Nevskii S.A., Romanov D.A., Granovskii A.Y., Filyakov A.D., Sosnin K.V.

Abstract

The Ti–Zr and Ti–Nb coatings fabricated by the electric explosion of conductors are studied by scanning electron microscopy, and the behavior of the coating/substrate interface is theoretically investigated. The results obtained are used to propose a mechanism for the interface relief formation. The wavy interface relief is assumed to be caused by the Rayleigh–Taylor instability. An analysis of a dispersion equation shows that the wavelength corresponding to the maximum increment is 0.92 μm for the Ti–Zr system and 1.67 μm for the Ti–Nb system. The distance between relief ridges detected in experiments is 2.5–8.7 μm for Ti–Zr and 5–11 μm for Ti–Nb. This difference is explained by the fact that the second maximum in the wavelength dependence of the instability increment can be observed in experiments.

Russian Metallurgy (Metally). 2019;2019(4):289-293
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Deformation and Fracture Mechanics

Model for the Interaction of a Rigid String with a Deformable Target

Goloveshkin V.A., Myagkov N.N.

Abstract

A model is proposed to describe the interaction of a rigid penetrator (string) with a deformable target at high-velocity impact. The problem is considered in the plane deformation approximation. The target material is assumed to be incompressible and ideally plastic. The penetrator velocity is determined as a function of the penetration depth in an explicit form. The solutions for the crater shape and the free target surface adjoining the crater are written through universal functions, which can be approximated by simple analytical expressions at good accuracy. The penetration depth and the crater shape are calculated for an impact velocity of 1.36 km/s. The calculated crater shape agrees qualitatively with the well-known experimental data.

Russian Metallurgy (Metally). 2019;2019(4):294-300
pages 294-300 views

Experimental Identification of a Nonlinear Deformation Model for a Shape Memory Alloy during Phase and Structural Transformations

Movchan A.A., Kazarina S.A., Sil’chenko A.L.

Abstract

The deformation of titanium nickelide specimens in loading under the conditions of martensite inelasticity and direct martensitic transformation during uniaxial compression and tension is experimentally studied. The experimental results can be used to determine two material functions for a nonlinear deformation model for a shape memory alloy. The experimental data are found to be approximated best of all when cumulative γ distribution functions are applied.

Russian Metallurgy (Metally). 2019;2019(4):301-308
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Structure and Properties of the Deformed State

Effect of a Structure and Test Conditions on the Critical Strains and Stresses in Titanium Nickelide-Based Alloys

Gusev D.E., Kollerov M.Y., Vinogradov R.E.

Abstract

The effect of the structure, the temperature, and the deformation scheme on the deformation behavior of titanium nickelide-based alloys is studied. One of the most important characteristics of the material is shown to be the temperature dependence of the critical strain corresponding to the onset of intense development of slip mechanisms.

Russian Metallurgy (Metally). 2019;2019(4):309-314
pages 309-314 views

Effect of Cold Rolling and Subsequent Annealing on the Microstructure and the Microtexture of Austenitic Corrosion-Resistant Steels

Odnobokova M.V., Belyakov A.N.

Abstract

The deformation mechanisms that occur during cold rolling of austenitic corrosion-resistant steels and the mechanisms of forming of an ultrafine-grained structure in them during subsequent annealing are studied. The structure forming mechanisms are found to be related to the microtexture evolution.

Russian Metallurgy (Metally). 2019;2019(4):315-325
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Effect of Megaplastic Deformation in a Bridgman Chamber at Various Temperatures on the Corrosion Resistance of VT1-0 Titanium

Cheretaeva A.O., Shurygina N.A., Glezer A.M., Rakoch A.G., Tomchuk A.A., Medvedeva A.D.

Abstract

The microhardness of VT1-0 titanium subjected to megaplastic deformation by torsion under a high hydrostatic pressure at room and cryogenic temperatures and its corrosion resistance in a 1 M solution of HCl are studied. It is shown that megaplastic deformation changes the passivation ability of titanium during anodic polarization: dissolution peaks appear in polarization curves and increase with the deformation.

Russian Metallurgy (Metally). 2019;2019(4):326-330
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Advanced Materials and Technologies

Mechanical Properties of a Carbon Fiber Reinforced Plastic–Titanium Nickelide Functional Composite Material

Kollerov M.Y., Spektor V.S., Skoblin A.A., Gurtovoi S.I., Saakyan A.V., Gusev D.E.

Abstract

The composite material consisting of a carbon fiber reinforced plastic matrix and reinforcing titanium nickelide elements is studied and subjected to static and cyclic three-point bending tests. At the same rigidity, the elastic deformation and the fatigue life of the material are found to increase with the volume fraction of titanium nickelide. The developed material can be used to produce prosthetic–orthopedic medical articles.

Russian Metallurgy (Metally). 2019;2019(4):331-335
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Basic Principles of Alloying and Treatment of High-Nitrogen Austenitic Corrosion-Resistant Steels

Bannykh I.O., Glezer A.M.

Abstract

Based on analysis and generalization of numerous experimental and theoretical investigations, we formulate basic principles for making austenitic high-nitrogen steels with a unique combination of mechanical properties and corrosion resistance.

Russian Metallurgy (Metally). 2019;2019(4):336-340
pages 336-340 views

Influence of the Crystallographic Texture of Aluminum Sheets on the Fracture Toughness of Metal–Polymer Composite Materials

Grechnikov F.V., Erisov Y.A., Petrov I.N.

Abstract

A mathematical model is developed to study the influence of the crystallographic texture of aluminum sheets on the fracture toughness of glass laminate aluminum reinforced epoxy (GLARE). The most favorable ideal crystallographic orientations of the aluminum sheets and the directions of arrangement of fibers in glass-reinforced plastic that increase the fracture toughness of GLARE by more than 15% are determined.

Russian Metallurgy (Metally). 2019;2019(4):341-345
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Influence of Alloying Elements on the Deformation Mechanism and the Texture of Magnesium Alloys

Betsofen S.Y., Osintsev O.E., Grushin I.A., Petrov A.A., Speranskii K.A.

Abstract

The influence of alloying elements, mainly rare-earth metals and lithium, on the slip and twinning mechanisms and the crystallographic textures of the magnesium-based alloys is reviewed. Micromechanical models of the deformation behavior of the textured magnesium alloys, which take into account a real deformation mechanism and texture, are presented.

Russian Metallurgy (Metally). 2019;2019(4):346-360
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Texture and Anisotropy of the Mechanical Properties of Magnesium Alloys

Betsofen S.Y., Osintsev O.E., Grushin I.A., Petrov A.A., Speranskii K.A.

Abstract

The effects of alloying and a treatment technology on the texture and the anisotropy of the mechanical properties of magnesium-based alloys are reviewed. Quantitative methods are proposed for the investigation and control of the texture and anisotropy parameters of the alloys. Various aspects of the application of granular metallurgy to enhance a complex of the properties of magnesium alloys are discussed.

Russian Metallurgy (Metally). 2019;2019(4):361-373
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Selective Deformation of Single Macromolecules and Biomolecular Structures as a Method for Remote Control of Their Properties and Functions for Next-Generation Medicine

Golovin Y.I., Klyachko N.L., Zhigachev A.O., Gribanovskii S.L., Efremova M.V., Majouga A.G., Kabanov A.V.

Abstract

An innovative nanomechanical strategy for in vivo biomedical applications is reviewed. The strategy is based on the use of complexes of special functionalized magnetic nanoparticles controlled by an external low-frequency nonheating magnetic field as deformation machines. The advantages of the strategy are the possibility of easily achieved nanoscale locality and molecular selectivity of action (at the level of individual macromolecules and macromolecular structures such as liposomes, living cells, cell organelles), multimodality, safety, and a high potential of therapeutic application, in particular, for noninvasive oncotherapy without drugs.

Russian Metallurgy (Metally). 2019;2019(4):374-384
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Adhesion Strength of Ceramic Coatings to Dental Ni–Cr Alloy Fabricated by Casting with 3D Printed Patterns

Dikova T.D., Dolgov N.A., Vasilev T.G., Katreva I.P.

Abstract

The adhesion of IPS InLine ceramics to a cast dental Ni–Cr (Wiron light) alloy is experimentally studied during the tensile test of flat coated specimens, and the results of a numerical simulation and multicriteria optimization using the MADMML software package are presented. Casting patterns were printed on a 3D Rapidshape printer at angles of 0° and 90° by a layer 35 and 50 μm thick. The adhesion strength of the coating is 77.9–79.9 MPa under optimum conditions.

Russian Metallurgy (Metally). 2019;2019(4):385-391
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Fatigue Strength of an AlSi10Mg Alloy Fabricated by Selective Laser Melting

Gerov M.V., Vladislavskaya E.Y., Terent’ev V.F., Prosvirnin D.V., Antonova O.S., Kolmakov A.G.

Abstract

The mechanical properties and the fracture mechanisms of the AlSi10Mg alloy fabricated by selective laser melting at various angles to the base are studied. The alloy is tested under static and cyclic deformation conditions. The samples grown at an angle of 45° to the base have the maximum time to failure, and the samples grown at an angle of 90° have the minimum time to failure. The samples grown at an angle of 45° have the maximum ultimate tensile strength and the yield strength.

Russian Metallurgy (Metally). 2019;2019(4):392-397
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Structural-Phase State and the Properties of Silumin after Electron-Beam Surface Treatment

Ivanov Y.F., Gromov V.E., Konovalov S.V., Zagulyaev D.V., Petrikova E.A.

Abstract

Abstract—Modern materials-science techniques are used to analyze the gradient structural-phase states and the nanohardness of hypereutectic silumin after high-current electron-beam melting of the surface layer. Electron-beam treatment is shown to dissolve silicon inclusions and intermetallic compounds observed in the initial state and form an aluminum cellular high-rate solidification structure and lamella eutectic grains. The content of alloying elements decreases by a factor of 1.5–2. The hardness of the irradiated silumin is found to change nonmonotonically and achieves its maximum at a distance of 30–50 μm from the surface. The maximum value is four times higher than the hardness of the unirradiated material. The radiation-induced changes in the silumin structure and hardness are explained.

Russian Metallurgy (Metally). 2019;2019(4):398-402
pages 398-402 views

Applied Problems of Strength and Plasticity

Mechanical Properties and Structure of a VNS9-Sh Steel as Functions of the Tempering Temperature

Terent’ev V.F., Ashmarin A.A., Blinova E.N., Titov D.D., Blinov V.M., Slizov A.K., Seval’neva T.G.

Abstract

The influence of the tempering temperature in the range 125–700°C on the structure and mechanical properties of an austenitic–martensitic VNS9-Sh (23Kh15N5AM3-Sh) sheet TRIP steel is studied. A stable high level of the mechanical properties of the steel is found to be retained up to a tempering temperature of 450°C. At higher tempering temperatures, the mechanical properties decrease sharply against the background of the reverse transformation of strain-induced martensite into austenite. After tempering at 650°C and furnace cooling, the structure of the steel consists of α ferrite.

Russian Metallurgy (Metally). 2019;2019(4):403-408
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Bending Failure of “Thick” Co-Based-Alloy Amorphous Wires

Molokanov V.V., Chueva T.R., Umnova N.V., Umnov P.P., Krutilin A.V.

Abstract

Abstract—The bending-deformation behavior of rapidly quenched Co69Fe4Cr4Si12B11 alloy wires 0.1–1 mm in diameter, which are fabricated by the Ulitovskii–Taylor method, are studied. A correlation between the failure mechanism of a wire and its diameter and bending loading conditions is shown. It is found that wires up to 0.2 mm in diameter exhibit no bending failure. The wedge-type fracture is observed for wires 0.2–0.35 mm in diameter; wires more that 0.35 mm in diameter exhibit steplike fracture. The wedge-type fracture, a dense regular shear-band network, and vein- and corallike fracture are shown to correspond to the 100% amorphous state of wires. This combination of signs is observed for wires up to 0.4 mm in diameter.

Russian Metallurgy (Metally). 2019;2019(4):409-414
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Simulation of the Stamping of Spacing Grid Cells Made of Thin-Walled Zirconium Tubes

Isaenkova M.G., Perlovich Y.A., Krymskaya O.A., Zhuk D.I., Stolbov S.D., Klyukova K.E., Ivanov A.V.

Abstract

Finite element simulation is used to study the influence of the anisotropy of the properties of thin-walled tubes made of a Zr–1 wt % Nb alloy on the geometric sizes, the residual stresses, and other parameters of spacing grid cells. The anisotropy of the mechanical properties and the initial structural state are shown to substantially affect the cell sizes. The distributions of the axial and tangential residual stresses in a stamped cell are calculated and measured, and their maximum values agree well with each other.

Russian Metallurgy (Metally). 2019;2019(4):415-420
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Microstructure and Mechanical Properties of the Fuel Cladding in VVER-1000 after the Thermal Tests That Model Dry Storage Conditions

Kobylyansky G.P., Obukhov A.V., Mazaev A.O., Zvir E.A., Ilyin P.A., Markelov D.E.

Abstract

The mechanical properties, the dislocation structure, and the morphology of phase precipitates in the E110 alloy fuel claddings worked in the fuel assemblies of a VVER-1000 reactor to a fuel burn-out of 20 and 70 (MW day)/kgU are studied. The influence of the thermal conditions that model the fuel element dry storage conditions on the annealing of radiation defects and the recovery of the mechanical properties of the claddings is analyzed.

Russian Metallurgy (Metally). 2019;2019(4):421-426
pages 421-426 views

Long-Term Annealing Resistance of Ferritic Chromium Steels Subjected to High-Temperature Nitriding

Nikulin S.A., Khatkevich V.M., Rogachev S.O., Bekkaliev B.E., Belov V.A.

Abstract

The influence of long-term annealing (at 700°C, 30 h) on the structure and mechanical properties of ferritic chromium steels 08Kh17T and 15Kh25T has been comparatively studied after high-temperature nitriding and heat treatment (annealing). Both steels in all considered states are characterized by high resistance against oxidation during long-term annealing. Long-term annealing of the steels in the initial non-nitrided state and after nitriding and intermediate annealing at 700°C leads to a decrease in the ultimate tensile strength and yield strength by 10–15%. The maximum decrease in the strength (by 1.2–1.7 times) upon long-term annealing is observed in both steels after preliminary nitriding and annealing at 550°C due to partial coagulation of the nitride phase.

Russian Metallurgy (Metally). 2019;2019(4):427-430
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Structure and Mechanical Properties of Cold-Deformed Galvanized Rolled Sheets for Light Thin-Walled Constructions

Goritskii V.M., Kulemin A.M., Silina N.G.

Abstract

The influence of the cold plastic deformation that appear in bending zones and subsequent strain aging on the brittle fracture resistance of galvanized low-carbon steel sheets (2.0–3.0 mm thick) intended for light thin-walled constructions is studied. At low temperatures (from –55 to –70°C), cold working followed by strain aging is shown to substantially decrease impact toughness KCU and the fraction of the ductile component in the fracture surface of a steel sheet. The effect of the ferrite grain size on the susceptibility of steel sheets to brittle fracture, in particular, KCU ~ 1/\(\sqrt d \), where d is the ferrite grain size in the rolling plane, is found.

Russian Metallurgy (Metally). 2019;2019(4):431-435
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Influence of a Zinc Coating on the Mechanical Properties of a Low-Carbon Steel Microalloyed with Niobium

Terent’ev V.F., Prosvirnin D.V., Marchenkov A.Y., Rybal’chenko O.V., Antonova O.S., Matyunin V.M.

Abstract

The mechanical properties of a 08GBYu sheet steel ((wt %) 0.08 C, 1.0 Mn, 0.04 Nb, 0.04 Al) with a zinc coating and after its electrolytic removal are studied. The mechanical properties of the galvanized steel are shown to change insignificantly in the strain rate range from 8.3 × 10–5 to 25 × 10–3 s–1. The fatigue limit under repeated tension is 400 MPa. The strength properties and the fatigue limit of the steel base increase by 11–13% after electrolytic removal of the coating. The load on an indenter is determined to analyze the hardness of both the coating and the steel with the coating.

Russian Metallurgy (Metally). 2019;2019(4):436-441
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Strength Properties and Corrosion Resistance of Pump–Compressor Pipes Made of 15Kh5MFBCh Steel after Heat and Thermomechanical Treatment under Various Conditions

Vyboishchik M.A., Ioffe A.V., Zyryanov A.O.

Abstract

The strength, the hardness, the impact toughness, and the corrosion resistance in oil-field media of pump–compressor pipes made of 15Kh5MFBCh steel are studied. The pipes were fabricated using standard and experimental technologies, which differ in the conditions of thermomechanical treatment and final heat treatment. A combination of high strength and corrosion properties of oil pipes is shown to be achieved upon annealing of a bainitic structure.

Russian Metallurgy (Metally). 2019;2019(4):442-447
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Comparison of the Composite Materials Intended for Damping Elements for the Infrastructure of Rail Transport and Rolling Stock

Kurzina E.G., Kolmakov A.G., Aksenov Y.N., Kurzina A.M., Bogachev A.Y., Semak A.V.

Abstract

The elastic hysteretic properties of various polymer damping composite materials, namely, a composite material based on a rubber mixture, a rubber fiber composite material, and thermoplastic elastomers, are studied during static and dynamic loading at a load of 20–90 kN and a temperature of 23 and –40°C. The conditions of effective application of each composite material for a damping element for the upper structure of a railway track and rolling stock are determined.

Russian Metallurgy (Metally). 2019;2019(4):448-452
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Diagnostics and Mechanical Test Techniques

Corrosion Cracking of Steels of Various Strengths at a Constant Crack Opening

Grinevich A.V., Yakovlev N.O., Skripachev S.Y., Nuzhnyi G.A.

Abstract

Earlier, we proposed a technique to estimate the fracture toughness of a metallic material. It differs from standard techniques in the determination of the operating stresses in an improved compact specimen with an edge crack. Using this technique, we determine the corrosion damage resistance of martensitic 30KhGSA (σu ≈ 1080 MPa) and VKS-9n (σu ≈ 2010 MPa) steels under full-scale and laboratory conditions and analyze their corrosion fracture kinetics. The corrosion fractures of the steels with different strength levels are found to have different characters: the 30KhGSA steel is likely to undergo anodic dissolution at the crack tip, and the high-strength VKS-9 steel undergoes hydrogen embrittlement.

Russian Metallurgy (Metally). 2019;2019(4):453-457
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Determination of the Crack Tip Position by Digital Image Correlation during Static and Cyclic Fracture Toughness Tests of Aluminum Alloys

Avtaev V.V., Yakovlev N.O., Erasov V.S., Podzhivotov N.Y.

Abstract

Aluminum alloy V-1167RDTV specimens 1 mm thick with a central crack are used to determine the position of the tip of a mode I crack from a strain field distribution during cyclic loading in the course of fatigue crack growth rate tests and during static loading in determining the force characteristics of fracture toughness. When analyzing the displacement and strain distributions at the crack tip, we proposed a technique to measure the length of a statically growing crack to determine critical stress intensity factor Kc for a mode I crack in plane-stress state.

Russian Metallurgy (Metally). 2019;2019(4):458-465
pages 458-465 views

Digital Image Correlation Study of the Elastoplastic Deformation of the Steel/CFRP Adhesive Joint

Kopanitsa N.O., Ustinov A.M., Trishkina L.I., Klopotov A.A., Abzaev Y.A., Potekaev A.I.

Abstract

The tensile deformation behavior of the steel/CFRP (carbon fiber reinforced plastic) adhesive joint is studied. The evolution of the deformation fields in the surface layer of CFRP is investigated by digital image correlation. The specimen is shown to fail along the adhesive joint at a strain of 0.17%.

Russian Metallurgy (Metally). 2019;2019(4):466-470
pages 466-470 views

Application of Indentation for Estimating the Thermal Stability of Plasma Thermal Barrier Coatings

Il’inkova T.A., Barsukova E.A.

Abstract

The physicomechanical properties of zirconia-based thermal barrier coatings, which are deposited by air-plasma method on a heat-resistant VKh4A high-chromium nickel alloy and are subjected to heat treatment under various conditions imitating real exploitation processes of the coatings, are studied. To estimate the fracture strength of the coatings (critical stress intensity factor K1c) and Young’s modulus, Vickers microindentation is used. This method is shown to allow one to estimate the effect of a heat load and to find the factors affecting the properties of the coatings.

Russian Metallurgy (Metally). 2019;2019(4):471-477
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Determination of the Strain-Hardening Exponent of a Metallic Material by Low-Speed Impact Indentation

Kren A.P., Rudnitskii V.A.

Abstract

The methods of determining strain-hardening exponent n using dynamic indentation data with allowance for loading conditions, namely, the energy before an impact and the indenter parameters, are considered. The values of n that are characteristic of impact interaction with materials having various hardnesses (steel, aluminum, copper) are obtained and compared with the values measured in static indentation. n is found to depend on the strain and the strain rate.

Russian Metallurgy (Metally). 2019;2019(4):478-483
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Impact Toughness of the Gas Main Steel after Long-Term Operation under Extreme North Conditions

Bol’shakov A.M., Burnashev A.V.

Abstract

The change in the impact toughness of the gas main steel after operation for 50 years is studied. The mechanical properties of the pipe steel before and after operation are compared.

Russian Metallurgy (Metally). 2019;2019(4):484-486
pages 484-486 views