


Vol 64, No 5 (2017)
- Year: 2017
- Articles: 10
- URL: https://journal-vniispk.ru/0040-6015/issue/view/10527
General Issues of the Energy Industry
Thermal and nuclear power plants: Competitiveness in the new economic conditions
Abstract
In recent years, the conditions of development and functionality of power generating assets have notably changed. Considering the decline in the price of hydrocarbon fuel on the global market, the efficiency of combined-cycle gas-turbine plants in the European part of Russia is growing in comparison with nuclear power plants. Capital investments in the construction of nuclear power plants have also increased as a result of stiffening the safety requirements. In view of this, there has been an increasing interest in exploration of effective lines of development of generating assets in the European part of Russia, taking consideration of the conditions that may arise in the nearest long-term perspective. In particular, the assessment of comparative efficiency of developing combined-cycle gas-turbine plants (operating on natural gas) in the European part of Russia and nuclear power plants is of academic and practical interest. In this article, we analyze the trends of changes in the regional price of hydrocarbon fuel. Using the prognosis of net-weighted import prices of natural gas in Western European countries—prepared by the International Energy Agency (IEA) and the Energy Research Institute of the Russian Academy of Sciences (ERIRAS)—the prices of natural gas in the European part of Russia equilibrated with import prices of this heat carrier in Western Europe were determined. The methodology of determining the comparative efficiency of combined-cycle gas turbine plants (CCGT) and nuclear power plants (NPP) were described; based on this, the possible development of basic CCGTs and NPPs with regard to the European part of Russia for various scenarios in the prognosis of prices of gaseous fuel in a broad range of change of specific investments in the given generating sources were assessed, and the extents of their comparative efficiency were shown. It was proven that, at specific investments in the construction of new NPPs in the amount of 5000 dollars/kW, nuclear power plants in the European part of Russia become less efficient as compared to CCGTs operating on natural gas.



Nuclear Power Plants
Studying the operation of a VVER steam generator in the condensing mode at different parameters of emergency processes
Abstract
The article presents the results of the experimental study of heat and mass transfer processes in an NPP steam generator during the operation of passive safety systems of new-generation VVER reactor installations. At the GE2M-PG test rig in the Leypunsky Institute for Physics and Power Engineering, two series of experiments corresponding to different stages of the accident were completed. In these experiments, the performance of VVER steam generator in the condensing mode with and without the removal of gas-vapor mixture from the “cold” header has been studied. As a result of the first series of experiments, it was found that, for any of the parameters of the emergency process, the steam generator’s power does not drop below 80% of the original value. Furthermore, we revealed that the composition and physical properties of gases in the investigated concentration range did not notably affect the processes in the steam generator. In the second series of experiments without removal of noncondensable gases, the influence of parameters of the emergency process on the efficiency of heat transfer in the steam generator operating in the condensing mode was investigated. In order to study the heat transfer processes, we studied the change of the temperature difference between the media of the first and second circuits in our experiments. We found that the value of the temperature difference depends on both the mass of noncondensable gases accumulated in the tube bundle and their accumulation rate. The accumulation rate is determined by the power of the steam generator and the concentration of gases entering the steam generator. As a result of the analysis of experimental data, we obtained the analytical dependence reflecting change in the power of the steam generator operating in the emergency condensing mode.



Fast reactor: an experimental study of thermohydraulic processes in different operating regimes
Abstract
Results of integrated water model studies of temperature fields and a flow pattern of a nonisothermal primary coolant in the elements of the fast neutron reactor (hereinafter, fast reactor) primary circuit with primary sodium in different regimes, such as forced circulation (FC), transition to the reactor cooldown and emergency cooldown with natural coolant convection, are presented. It is shown that, under the influence of lift forces on the nonisothermal coolant flow in the upper chamber at the periphery of its bottom region over the side shields, a stable cold coolant isothermal zone is formed, whose dimensions increase with increase of total water flowrate. An essential and stable coolant temperature stratification is detected in the peripheral area of the upper (hot) chamber over the side shields, in the pressure and cold side chambers, in the elevator baffle, in the cooling system of the reactor vessel, and in the outlet of intermediate and autonomous heat exchangers in different operating regimes. Large gradients and temperature fluctuations are registered at the interface of stratified and recycling formations. In all of the studied cooldown versions, the coolant outlet temperature at the core fuel assembly is decreased and the coolant temperature in the peripheral zone of the upper chamber is increased compared to the FC. High performance of a passive emergency cooldown system of a fast reactor (BN-1200) with submersible autonomous heat exchangers (AHE) is confirmed. Thus, in a normal operation regime, even in case of malfunction of three submersible AHEs, the temperature of the equipment inside the reactor remains within acceptable limits and decay heat removal from the reactor does not exceed safe operation limits. The obtained results can be used both for computer code verification and for approximate estimate of the reactor plant parameters on the similarity criteria basis.



Metals and Strength Analysis
Flow-accelerated corrosion 2016 international conference
Abstract
The paper discusses materials and results of the most representative world forum on the problems of flow-accelerated metal corrosion in power engineering—Flow-Accelerated Corrosion (FAC) 2016, the international conference, which was held in Lille (France) from May 23 through May 27, 2016, sponsored by EdF-DTG with the support of the International Atomic Energy Agency (IAEA) and the World Association of Nuclear Operators (WANO). The information on major themes of reports and materials of the exhibition arranged within the framework of the congress is presented. The statistics on operation time and intensity of FAC wall thinning of NPP pipelines and equipment in the world is set out. The paper describes typical examples of flow-accelerated corrosion damage of condensate-feed and wet-steam pipeline components of nuclear and thermal power plants that caused forced shutdowns or accidents. The importance of research projects on the problem of flow-accelerated metal corrosion of nuclear power units coordinated by the IAEA with the participation of leading experts in this field from around the world is considered. The reports presented at the conference considered issues of implementation of an FAC mechanism in single- and two-phase flows, the impact of hydrodynamic and water-chemical factors, the chemical composition of the metal, and other parameters on the intensity and location of FAC wall thinning localized areas in pipeline components and power equipment. Features and patterns of local and general FAC leading to local metal thinning and contamination of the working environment with ferriferous compounds are considered. Main trends of modern practices preventing FAC wear of NPP pipelines and equipment are defined. An increasing role of computer codes for the assessment and prediction of FAC rate, as well as software systems of support of the NPP personnel for the inspection planning and prevention of FAC wall thinning of equipment operating in singleand two-phase flows, is accepted. Different lines of attack on the problem of FAC of pipelines and equipment components of existing and future nuclear power units are reviewed. Promising methods of nondestructive inspection of pipelines and equipment are presented.



Comprehensive investigation of the metal in drums of boilers at thermal power stations
Abstract
A comparative investigation of the metal of drums of two TP-100 boilers at the Starobeshevskaya and the Lugansk thermal power stations (TPS) was performed. Their operation time was approximately 300000 hours; the shell of one drum was ruptured during a hydraulic test, and the other drum is in operation. According to the results of the technical diagnostics and a strength analysis, both drums comply with the applicable regulatory requirements. The objects of the investigation were fragments of the ruptured drum and a “plug” cut out of the shell during a scheduled inspection. The investigation was carried out by microscopic metallography methods and the scanning electron microscopy technique. Mechanical tests of metal specimens were performed, and the hydrogen content in these specimens was measured. Prior to the material research, the metal was examined using a magnetic memory method. The investigation yielded specifics of the metal microstructure, mechanical properties, and fracture patterns of the metal specimens at various temperatures. An investigation performed by the method of thermal-desorption mass spectrometry revealed no considerable difference in the hydrogen content in the metal of both drums, thereby excluding the effect of hydrogenation in analyzing the rupture causes. It was established that the drum at the Starоbeshevskaya TPS had been damaged due to its low impact strength at room temperature and high brittle-ductile transition point. Comparison of the metallographic study data with the results obtained using the magnetic memory method suggests that the fracture was caused by local formation of the Widmannstatten pattern at points where accessories are welded to the shell. The prospects are demonstrated of the comprehensive approach to nondestructive examination (NDE) of TPS drums using the magnetic memory technique and metallographic methods.



Water Treatment and Water Chemistry
Water chemistry of the secondary circuit at a nuclear power station with a VVER power reactor
Abstract
Results of implementation of the secondary circuit organic amine water chemistry at Russian nuclear power plant (NPP) with VVER-1000 reactors are presented. The requirements for improving the reliability, safety, and efficiency of NPPs and for prolonging the service life of main equipment items necessitate the implementation of new technologies, such as new water chemistries. Data are analyzed on the chemical control of power unit coolant for quality after the changeover to operation with the feed of higher amines, such as morpholine and ethanolamine. Power units having equipment containing copper alloy components were converted from the all-volatile water chemistry to the ethanolamine or morpholine water chemistry with no increase in pH of the steam generator feedwater. This enables the iron content in the steam generator feedwater to be decreased from 6–12 to 2.0–2.5 μg/dm3. It is demonstrated that pH of high-temperature water is among the basic factors controlling erosion and corrosion wear of the piping and the ingress of corrosion products into NPP steam generators. For NPP power units having equipment whose construction material does not include copper alloys, the water chemistries with elevated pH of the secondary coolant are adopted. Stable dosing of correction chemicals at these power units maintains рН25 of 9.5 to 9.7 in the steam generator feedwater with a maximum iron content of 2 μg/dm3 in the steam generator feedwater.



Steam Boilers, Power-Plant Fuels, Burner Arrangements, and Boiler Auxiliary Equipment
Influence of the technique for injection of flue gas and the configuration of the swirl burner throat on combustion of gaseous fuel and formation of nitrogen oxides in the flame
Abstract
How the points at which the flue gas was injected into the swirl burner and the design of the burner outlet influence the formation and development of the flame in the submerged space, as well as the formation of nitrogen oxides in the combustion products, have been studied. The object under numerical investigation is the flame of the GMVI combined (oil/gas) burner swirl burner fitted with a convergent, biconical, cylindrical, or divergent throat at the burner outlet with individual supply of the air and injection of the gaseous fuel through tubing. The burners of two designs were investigated; they differ by the absence or presence of an inlet for individual injection of the flue gas. A technique for numerical simulation of the flame based on the CFD methods widely used in research of this kind underlies the study. Based on the summarized results of the numerical simulation of the processes that occur in jet flows, the specific features of the aerodynamic pattern of the flame have been established. It is shown that the flame can be conventionally divided into several sections over its length in all investigations. The lengths of each of the sections, as well as the form of the fields of axial velocity, temperatures, concentrations of the fuel, oxygen, and carbon and nitrogen oxides, are different and determined by the design features of the burner, the flow rates of the agent, and the compositions of the latter in the burner ducts as well as the configuration of the burner throat and the temperature of the environment. To what degree the burner throat configuration and the techniques for injection of the flue gas at different ambient temperatures influence the formation of nitrogen oxides has been established. It is shown that the supply of the recirculation of flue gas into the fuel injection zone enables a considerable reduction in the formation of nitrogen oxides in the flame combustion products. It has been established that the locations of the zones of intensive fuel burnout and generation of nitrogen oxides do not coincide over the flame length, and the ambient temperature has a significant impact on the combustion stability at low values and on the concentration of nitrogen oxides in the combustion products at high values.



Steam Turbine, Gas Turbine, Steam-Gas Plants and Accessory Equipment
Modeling of natural acoustic frequencies of a gas-turbine plant combustion chamber
Abstract
The paper presents results of determination of natural acoustic frequencies of a gas-turbine plant annular combustion chamber model using 3D-simulation. At the beginning, a calculation procedure for determining natural acoustic frequencies of the gas-turbine plant combustion chamber was worked out. The effect of spatial inhomogeneity of the flow parameters (fluid composition, pressure, temperature) arising in combustion and some geometrical parameters (cooling holes of the flame tube walls) on the calculation results is studied. It is found that the change of the fluid composition in combustion affects the acoustic velocity not more than 5%; therefore, the air with a volume variable temperature can be taken as a working fluid in the calculation of natural acoustic frequencies. It is also shown that the cooling holes of the flame tube walls with diameter less than 2 mm can be neglected in the determination of the acoustic modes in the frequency range of up to 1000 Hz. This reduces the number of the grid-model elements by a factor of six in comparison with a model that considers all of the holes. Furthermore, a method of export of spatial inhomogeneity of the flow parameters from a CFD solver sector model to the annular combustion chamber model in a modal solver is presented. As a result of the obtained model calculation, acoustic modes of the combustion chamber in the frequency range of up to 1000 Hz are determined. For a standard engine condition, a potentially dangerous acoustic mode with a frequency close to the ripple frequency of the precessing vortex core, which is formed behind the burner device of this combustion chamber, is detected.



Wave structure and flow amplitude-frequency characteristics in the turbine nozzle lattice in the presence of phase transition
Abstract
This paper is devoted to the wave structure of a flow at its near- and supersonic velocities in a flat turbine cascade of profiles in the zone of phase transitions. The main task was investigation of the mechanics of interaction of the condensation jump with the adiabatic jumps of packing in a change of the initial condition of the flow. The obtained results are necessary for verification of the calculation models of the moisture-steam flow in the elements of lotic parts of the steam turbines. The experimental tests were made on a stand of the wet steam contour (WSC-2) in the Moscow Power Engineering Institute (MPEI, National Research University) at various initial states of steam in a wide range of Mach numbers. In the investigation of the wave structure, use was made of an instrument based on the Schlieren-method principle. The amplitude-frequency characteristics of the flow was found by measurement of static pressure pulsations by means of the piezo resistive sensors established on a bandage plate along the bevel cut of the cascade. It is shown that appearance of phase transitions in the bevel cut of the nozzle turbine cascade leads to a change in the wave structure of the flow. In case of condensation jump, the system of adiabatic jumps in the bevel cut of the cascade becomes nonstationary, and the amplitude-frequency characteristics of static pressure pulsations are restructured. In this, a change in the frequency pulsations of pressure and amplitude takes place. It is noted that, at near-sonic speeds of the flow and the state of saturation at the input, the low-frequency pulsations of static pressure appear that lead to periodic disappearance of the condensation jump and of the adiabatic jump. As a result, in this mode, the flow discharge variations take place.



Automation and Thermal Control in Power Industry
Enhancement of the efficiency of the automatic control system to control the thermal load of steam boilers fired with fuels of several types
Abstract
An automatic control system to control the thermal load (ACS) in a drum-type boiler under random fluctuations in the blast-furnace and coke-oven gas consumption rates and to control action on the natural gas consumption is considered. The system provides for use of a compensator by the basic disturbance, the blast-furnace gas consumption rate. To enhance the performance of the system, it is proposed to use more accurate mathematical second-order delay models of the channels of the object under control in combination with calculation by frequency methods of the controller parameters as well as determination of the structure and parameters of the compensator considering the statistical characteristics of the disturbances and using simulation. The statistical characteristics of the random blast-furnace gas consumption signal based on experimental data are provided. The random signal is presented in the form of the low-frequency (LF) and high-frequency (HF) components. The models of the correlation functions and spectral densities are developed. The article presents the results of calculating the optimal settings of the control loop with the controlled variable in the form of the “heat” signal with the restricted frequency variation index using three variants of the control performance criteria, viz., the linear and quadratic integral indices under step disturbance and the control error variance under random disturbance by the blastfurnace gas consumption rate. It is recommended to select a compensator designed in the form of series connection of two parts, one of which corresponds to the operator inverse to the transfer function of the PI controller, i.e., in the form of a really differentiating element. This facilitates the realization of the second part of the compensator by the invariance condition similar to transmitting the compensating signal to the object input. The results of simulation under random disturbance by the blast-furnace gas consumption are reported. Recommendations are made on the structure and parameters of the shaping filters for modeling the LF and HF components of the random signal. The results of the research may find applications in the systems to control the thermal processes with compensation of basic disturbances, in particular, in boilers for combustion of accompanying gases.


