


Vol 64, No 7 (2017)
- Year: 2017
- Articles: 12
- URL: https://journal-vniispk.ru/0040-6015/issue/view/10532
Steam Turbine, Gas Turbine, Steam-Gas Plants and Accessory Equipment
Development of the scientific heritage of M.E. Deich in the sphere of the gas dynamics of two-phase media (On the 100th anniversary of his birthday)
Abstract
This article is a brief overview of some scientific and engineering ideas in the sphere of two-phase gas dynamics that were developed by the team of the Problem Laboratory of Turbomachines, Department of Steam and Gas Turbines, Moscow Power Engineering Institute (NRU MPEI, National Research University), under the leadership of Mikhail Efimovich Deich since 1963 and the analysis of their development and influence on the current state of the problem. At the early stages of the studies on two-phase media, the problem of the measurement of physical parameters of phases was especially urgent. The characteristics of probes for the measurement of one-phase flows in the presence of drops were studied, and the corrections for the influence of the second phase were obtained. However, the main focus was the development of new methods, and the optical method using a laser light source that is currently used at the leading laboratories of the world was chosen as the main method. The study of the wet-steam flow in nozzles is one of the first stages of the research on the problem. In these studies, the wave structure of supersonic wet-steam flows (condensation jumps and shock waves, Mach waves, turbulent condensation, periodic condensation nonstationarity, etc.) was investigated in detail. At present, like in the earlier studies, much attention is paid to the study of the influence of the addition of surface-active substance (SASs) on the wet-steam flow. The study of the wet-steam motion in steam-turbine stages was performed simultaneously with physical studies as the practical application of the obtained results. The development of computer technology in the 21st century contributed to the elaboration of the theoretical methods for the calculation of wet-steam flows in elements of power devices.



Specific features of the control systems of new-modification 310–330-MW steam turbines manufactured by PAO turboatom
Abstract
Principal engineering solutions taken by PAO Turboatom when developing the control systems of the 310–325-MW turbines for thermal power stations are set forth. A schematic diagram of the control system is presented and the designs of the retrofitted basic mechanisms, viz., high-pressure steam-distribution unit and the cutoff valve, are described. It is noted that the accepted principles of designing the control systems allow retaining the following advantages of the latter: use of the condensate as a cheap nonflammable working fluid, valveless switches to control the locking servomotors, a mechanical ring-type turbine trip mechanism (TTM) in combination with an actuator fitted with two double-seated actuator valves to control the pressure in the pulse security lines, and a rotary valve to block the triggering of the actuator valves during successive testing of the TTM rings by filling the oil during the operation of the turbine and the subsequent raising of the above valves. The control systems of the new-modification turbines are based on microprocessor hardware using electromechanical converters to drive every cutoff valve as a universal solution that is not oriented towards a particular manufacturer of the control system electronics. Application of a mechanical turbine trip mechanism is acknowledged as indispensable for unconditional guarantee of the safe operation of the turbines irrespective of the presence of the electronic turbine trip mechanism.



Forces exciting generation roll at rotor vibrations when rotor-to-stator rubbing
Abstract
The consequences of emergencies of turbosets for different application are revealed, the cause of forced shutdown and even catastrophic destructions of which many researchers consider the rotor-to-stator rubbing and development—to a greater or lesser extent—of the phenomena of the rotor generation roll over the stator. The synchronous or asynchronous generation roll is determined by the rotor precession direction, coinciding or not coinciding with the self-rotation direction of the rotor. Asynchronous generation roll is the most dangerous form of the rotor-stator contact interaction with the vibrations with rubbing. The basic equations of rotor vibrations are presented: symmetric rotor fixed on two supports and that fixed on several supports after abrupt imbalance with and without rotor coming in contact with a flexible stator. The vibration process is considered as the rotor motion in a backlash with subsequent contact with the stator, loss of contact, or development of generation roll. The latter essentially depends on the properties of the “rotor–support–stator” dynamic system. The stator stiffness characteristic is specified in “force–deformation” coordinates that make it possible to take into account damping in the supports and power loss in the stator. The diagram of elastic-damping device was presented, which makes it possible to ensure a certain level of power loss at the stator displacements. The exciting forces promoting development of self-exciting vibrations of the rotor in the form of asynchronous generation roll were compared with the exciting forces of oil film of sliding bearings and forces of aerodynamic excitation in the turbine flow path and sealings. For the rotor systems of high and medium pressure of a 300 MW capacity turboset, the simulation results of the process of development of asynchronous generation roll at the vibrations with rubbing were revealed, and the basic characteristics of development of generation roll in a span between supports and time variation of casual coefficients of contact stiffness defining the forces exciting the generation roll at the contact interaction of the rotor with the stator were presented. The dependence of coefficients of contact stiffness on the rotor displacements submits to the hyperbolic law. The increase of damping decreases the probability of occurrence of dangerous consequences of emergencies, which are defined by many factors, including the rotor imbalance level.



Nuclear Power Stations
Effect of boric acid mass transfer on the accumulation thereof in a fuel core under emergency modes at NPPs with WMR
Abstract
Boric acid mass transfer processes in the reactor facilities with WMR are considered for the case of an emergency with breaking of the main circulation pipeline (MCP) and the operation of the passive safety systems, such as first-, second-, and third-stage accumulator tank systems, and a passive heat removal system (PHRS). Calculation results are presented for a change in the boric acid concentration in the fuel core (FC) of a water-moderated reactor (WMR) in the case of an emergency process. The calculations have been performed for different values of drop entrainment of boric acid from the reactor (0, 0.2, 2%). A substantial excess of the maximum concentration of boric acid has been found to occur 24 hours after an emergency event with a break of MCP. It is shown that increasing the droplet entrainment of boric acid causes the crystallization and accumulation thereof in the FC to become slower. The mass of boric acid deposits on the elements of internals is determined depending on the values of drop entrainment. These results allow one to draw a conclusion concerning the possibility of accumulation and crystallization of boric acid in the FC, because the latter event could lead to a blocking of the flow cross section and disturbance in the heat removal from fuel elements. A review of available literature data concerning the thermal properties of boric acid solution (density, viscosity, thermal conductivity) is presented. It is found that the available data are of quite a general character, but it does not cover the entire range of parameters (temperature, pressure, acid concentrations) inherent in a possible emergency situation at nuclear power plants with WMR. It is demonstrated that experimental study of boric acid drop entrainment at the parameters inherent in the emergency mode of WMR operation, as well as the studies of boric acid thermal properties in a wide range of concentrations, are required.



Experimental investigation of a new method for advanced fast reactor shutdown cooling
Abstract
We consider a new method for fast reactor shutdown cooling using a decay heat removal system (DHRS) with a check valve. In this method, a coolant from the decay heat exchanger (DHX) immersed into the reactor upper plenum is supplied to the high-pressure plenum and, then, inside the fuel subassemblies (SAs). A check valve installed at the DHX outlet opens by the force of gravity after primary pumps (PP-1) are shut down. Experimental studies of the new and alternative methods of shutdown cooling were performed at the TISEY test facility at OKBM. The velocity fields in the upper plenum of the reactor model were obtained using the optical particle image velocimetry developed at the Institute of Applied Physics (Russian Academy of Sciences). The study considers the process of development of natural circulation in the reactor and the DHRS models and the corresponding evolution of the temperature and velocity fields. A considerable influence of the valve position in the displacer of the primary pump on the natural circulation of water in the reactor through the DHX was discovered (in some modes, circulation reversal through the DHX was obtained). Alternative DHRS designs without a shell at the DHX outlet with open and closed check valve are also studied. For an open check valve, in spite of the absence of a shell, part of the flow is supplied through the DHX pipeline and then inside the SA simulators. When simulating power modes of the reactor operation, temperature stratification of the liquid was observed, which increased in the cooling mode via the DHRS. These data qualitatively agree with the results of tests at BN-600 and BN-800 reactors.



System of closing relations of a two-fluid model for the HYDRA-IBRAE/LM/V1 code for calculation of sodium boiling in channels of power equipment
Abstract
The system of equations from a two-fluid model is widely used in modeling thermohydraulic processes during accidents in nuclear reactors. The model includes conservation equations governing the balance of mass, momentum, and energy in each phase of the coolant. The features of heat and mass transfer, as well as of mechanical interaction between phases or with the channel wall, are described by a system of closing relations. Properly verified foreign and Russian codes with a comprehensive system of closing relations are available to predict processes in water coolant. As to the sodium coolant, only a few open publications on this subject are known. A complete system of closing relations used in the HYDRA-IBRAE/LM/V1 thermohydraulic code for calculation of sodium boiling in channels of power equipment is presented. The selection of these relations is corroborated on the basis of results of analysis of available publications with an account taken of the processes occurring in liquid sodium. A comparison with approaches outlined in foreign publications is presented. Particular attention has been given to the calculation of the sodium two-phase flow boiling. The flow regime map and a procedure for the calculation of interfacial friction and heat transfer in a sodium flow with account taken of high conductivity of sodium are described in sufficient detail. Correlations are presented for calculation of heat transfer for a single-phase sodium flow, sodium flow boiling, and sodium flow boiling crisis. A method is proposed for prediction of flow boiling crisis initiation.



District Heating and Heat Network
Estimation procedure of the efficiency of the heat network segment
Abstract
An extensive city heat network contains many segments, and each segment operates with different efficiency of heat energy transfer. This work proposes an original technical approach; it involves the evaluation of the energy efficiency function of the heat network segment and interpreting of two hyperbolic functions in the form of the transcendental equation. In point of fact, the problem of the efficiency change of the heat network depending on the ambient temperature was studied. Criteria dependences used for evaluation of the set segment efficiency of the heat network and finding of the parameters for the most optimal control of the heat supply process of the remote users were inferred with the help of the functional analysis methods. Generally, the efficiency function of the heat network segment is interpreted by the multidimensional surface, which allows illustrating it graphically. It was shown that the solution of the inverse problem is possible as well. Required consumption of the heating agent and its temperature may be found by the set segment efficient and ambient temperature; requirements to heat insulation and pipe diameters may be formulated as well. Calculation results were received in a strict analytical form, which allows investigating the found functional dependences for availability of the extremums (maximums) under the set external parameters. A conclusion was made that it is expedient to apply this calculation procedure in two practically important cases: for the already made (built) network, when the change of the heat agent consumption and temperatures in the pipe is only possible, and for the projecting (under construction) network, when introduction of changes into the material parameters of the network is possible. This procedure allows clarifying diameter and length of the pipes, types of insulation, etc. Length of the pipes may be considered as the independent parameter for calculations; optimization of this parameter is made in accordance with other, economical, criteria for the specific project.



Use of multilevel modeling for determining optimal parameters of heat supply systems
Abstract
The problem of finding optimal parameters of a heat-supply system (HSS) is in ensuring the required throughput capacity of a heat network by determining pipeline diameters and characteristics and location of pumping stations. Effective methods for solving this problem, i.e., the method of stepwise optimization based on the concept of dynamic programming and the method of multicircuit optimization, were proposed in the context of the hydraulic circuit theory developed at Melentiev Energy Systems Institute (Siberian Branch, Russian Academy of Sciences). These methods enable us to determine optimal parameters of various types of piping systems due to flexible adaptability of the calculation procedure to intricate nonlinear mathematical models describing features of used equipment items and methods of their construction and operation. The new and most significant results achieved in developing methodological support and software for finding optimal parameters of complex heat supply systems are presented: a new procedure for solving the problem based on multilevel decomposition of a heat network model that makes it possible to proceed from the initial problem to a set of interrelated, less cumbersome subproblems with reduced dimensionality; a new algorithm implementing the method of multicircuit optimization and focused on the calculation of a hierarchical model of a heat supply system; the SOSNA software system for determining optimum parameters of intricate heat-supply systems and implementing the developed methodological foundation. The proposed procedure and algorithm enable us to solve engineering problems of finding the optimal parameters of multicircuit heat supply systems having large (real) dimensionality, and are applied in solving urgent problems related to the optimal development and reconstruction of these systems. The developed methodological foundation and software can be used for designing heat supply systems in the Central and the Admiralty regions in St. Petersburg, the city of Bratsk, and the Magistral’nyi settlement.



Energy Conservation, New and Renewable Energy Sources
Development of renewable energy in China: Studying the experience and making recommendations for Russia
Abstract
The article reviews a state policy of China, due to which the country has managed to develop the world’s largest sector of renewable energy sources (RES). Basic aspects of the formation and development of a comprehensive system of state support for the sector, i.e., the creation of scientific and technological advancement, stimulation of renewable energy equipment manufacturing, and support for RES electricity generation, are studied. Key programs implemented in specific stages are analyzed. Considerable attention is paid to the role and characteristics of foreign technology transfers. The dynamics of China’s RES sector and the results of its rapid growth with the active participation of the state are researched. On the basis of the analysis, it is concluded that, in general, China’s experience in development of RES is successful. Using the example of China, it is safe to say that, in the presence of a balanced state policy, a country is able to create in a decade a strong renewable energy equipment industry and to become a leader in the area of RES electricity generation. Specific features and main problems of the Russian RES sector are considered. On the basis of China’s experience, recommendations for improving the state policy in RES are made for Russia. According to the authors, first of all, a sharp increase in state support for scientific research and development (R&D), pilot and demonstration projects, recognition of RES as a part of the fuel and energy sector at all tiers of authority, guarantees of state support for RES in the long run, ensuring access to long-term funds, and the creation of state programs supporting households participation in the distributed power generation are needed.



Steam Boilers, Power Fuel, Burners, and Boiler Auxiliary Equipment
Study of flame combustion of off-design binary coal blends in steam boilers
Abstract
Changes in the structure of the fuel consumption by the thermal power stations of Ukraine caused by failure in supplying anthracite from the Donets Basin are analyzed and the major tasks of maintaining the functioning of the coal industry are formulated. The possibility of using, in the near future, the flame combustion of off-design solid fuels in the power boilers of the thermal power plants and combined heat and power plants is studied. The article presents results of expert tests of the TPP-210A and TP-15 boilers under flame combustion of mixtures of anthracites, lean coal, and the coal from the RSA in various combinations. When combusting, such mixtures have higher values of the combustibles yield and the ash fusibility temperature. The existence of the synergetic effect in the flame combustion of binary coal blends with different degrees of metamorphism is discussed. A number of top-priority measures have been worked out that allow for switching over the boilers designed to be fired with anthracite to using blends of coals of different ranks. Zoned thermal analysis of the TP-15 boiler furnace was performed for numerical investigation of the temperature distribution between the furnace chamber zones and exploration of the possibility of the liquid slag disposal and the temperature conditions for realization of this process. A positive result was achieved by combusting anthracite culm (AC), the coal from the RSA, and their mixtures with lean coal within the entire range of the working loads of the boilers in question. The problems of normalization of the liquid slag flow were also successfully solved without closing the slag notch. The results obtained by balance experiments suggest that the characteristics of the flame combustion of a binary blend, i.e., the temperature conditions in the furnace, the support flame values, and the degree of the fuel burnout, are similar to the characteristics of the flame of the coal with a higher reactive capacity, which proves the existence of the synergetic effect in the processes of cocombustion of coals of various grades.



Water Treatment and Water Chemistry
Improvement of water desalination technologies in reverse osmosis plants
Abstract
The strengthening of requirements for the protection of surface-water sources and increases in the cost of reagents lead to the necessity of using membrane (especially, reverse osmosis) technologies of water desalination as an alternative to ion-exchange technologies. The peculiarities of using reverse osmosis technologies in the desalination of waters with an increased salinity have been discussed. An analogy has been made between the dependence of the adsorptive capacity of ion-exchange resins on the reagent consumption during ion exchange and the dependence of the specific ion flux on the voltage in the electrodialysis and productivity of membrane elements on the excess of the pressure of source water over the osmotic pressure in reverse osmosis. It has been proposed to regulate the number of water desalination steps in reverse osmosis plants, which makes it possible to flexibly change the productivity of equipment and the level of desalinization, depending on the requirements for the technological process. It is shown that the selectivity of reverse osmotic membranes with respect to bivalent ions (calcium, magnesium, and sulfates) is approximately four times higher than the selectivity with respect to monovalent ions (sodium and chlorine). The process of desalination in reverse osmosis plants depends on operation factors, such as the salt content and ion composition of source water, the salt content of the concentrate, and the temperatures of solution and operating pressure, and the design features of devices, such as the length of the motion of the desalination water flux, the distance between membranes, and types of membranes and turbulators (spacers). To assess the influence of separate parameters on the process of reverse osmosis desalination of water solutions, we derived criteria equations by compiling problem solution matrices on the basis of the dimensional method, taking into account the Huntley complement. The operation of membrane elements was analyzed and the dependence of the output of desalinated water (permeate) through the membranes on the pressure of influent water for desalination and the dependence of the permeate output on the water viscosity and the dependence of the specific permeate output on the velocity and length of the motion of the desalination water flux were built. The values of the optimum pressure of source influent water for desalination in a reverse osmosis device were found. Provided the current prices for membrane elements (800 to 1200 USD) and cost of electricity (0.06–0.1 USD), the optimum pressure is 1.0 to 1.4 MPa.



Erratum
Erratum to: “Ignition of an organic water–coal fuel droplet floating in a heated-air flow”


