Journal of Machinery Manufacture and Reliability
Media registration certificate: ПИ № ФС 77 – 83156 от 19.05.2022
Current Issue
No 1 (2026)
МЕХАНИКА МАШИН
Mathematical Modeling of Crystallization of Binary Alloys
Abstract
In mathematical modeling of the crystallization process, the results of a numerical experiment were used, in which a banded structure of the initial stage of the process was discovered, the mechanism of which is diffusion stratification. Qualitatively, this agrees with the natural experiment. In the terminology of G.I. Barenblatt, the process is associated with the flow of the transformed state at the initial stage of crystallization, before the emergence of a dendritic structure. The universality of the principles of mathematical modeling and the relationship between the critical processes of destruction, sintering of materials and crystallization of binary alloys based on their physical commonality is shown.
Journal of Machinery Manufacture and Reliability. 2026;(1):5—18
5—18
On the Role of the Electronic Component in the Study of Plasmodinams of Flows Output from Electric and Liquid Jet Engines
Abstract
The article examines the influence of the electronic component on the plasma dynamics of flows emanating from electric propulsion engines (EPE) and liquid jet engines (LPRE). It is shown that in both cases the positively charged jet moves surrounded by an electron cloud. Electrons significantly influence the distribution of potential and other parameters in the jet; they can cause oscillatory processes and instabilities, and through self-consistent fields influence the movement of heavier particles - ions.
Journal of Machinery Manufacture and Reliability. 2026;(1):19—26
19—26
Analyzing Dynamic Rotor Instability on Gas Foil Bearings under High-Speed Electric Motor Testing
Abstract
The rotational stability of a symmetrical rigid rotor with simultaneous precession in gas-dynamic foil bearings is investigated on an analytical level. Velocity patterns are formulated with respect to the destabilizing effect of lubrication, which is much more significant for direct rotor precession. When the rotor loses rotational stability and undergoes direct precession, a case of self-oscillations is considered, accompanied by dry friction against the bearing leaves in the form of inverse precession. Here, it is established that the self-oscillation mode does not depend on imbalance. Therefore, all the results initially obtained upon the simplification that the rotor is balanced are valid when the rotor is unbalanced, too. It is shown that forced oscillations caused by imbalance, on the contrary, depend on self-oscillations. The applied potentialities of the developed method for analyzing such rotor systems are demonstrated.
Journal of Machinery Manufacture and Reliability. 2026;(1):27—46
27—46
НАДЕЖНОСТЬ, ПРОЧНОСТЬ, ИЗНОСОСТОЙКОСТЬ МАШИН И КОНСТРУКЦИЙ
Reliability of the First Domestic Fleet for Hydraulic Fracturing
Abstract
A detailed examination of the reliability requirements for hydraulic fracturing fleet equipment and reviews of industry-wide reliability metrics used abroad for reliability calculations are provided. The main types of failures of high-pressure pumps and drive systems are analyzed, and the causes of wear and defects that arise under aggressive operating conditions are explained. A methodology for calculating the reliability of the Russian hydraulic fracturing fleet is described and validated through field tests. An overview of recommendations for improving reliability is presented: the use of high-strength materials, modular designs, the implementation of automated control systems, and predictive maintenance enabled by comprehensive condition monitoring. This article synthesizes current approaches to ensuring the reliability of domestic hydraulic fracturing fleets, contributing to import substitution and increasing the efficiency of oilfield service operations under Russia's harsh climatic conditions.
Journal of Machinery Manufacture and Reliability. 2026;(1):47—60
47—60
A Model for Searching for Optimal to Increase Triboresistance of Materials: Theoretical Background of the Problem
Abstract
The aim of this article is to study ways to improve the efficiency of household appliances. As a key direction, modification of lubricants with special additives is considered. These compounds form protective layers on rubbing surfaces. This allows for a significant reduction in wear and tear, preventing the formation of scuffs, improving the antifriction properties of friction components, and restoring the working surfaces in contact interaction areas. The proposed approach is aimed at extending the service life of household devices by optimizing the performance of tribological systems. Particular attention is paid to compounds that can not only protect, but also regenerate worn surfaces during operation.
Journal of Machinery Manufacture and Reliability. 2026;(1):61—70
61—70
The Elasto-Hydrodynamic Problem of Point Contact Lubrication in the Presence of a Thin Layer of Viscoelastic Coating
Abstract
The problem of rolling an elastic ball on the surface of a viscoelastic layer in the presence of a thin layer of lubricant separating them is considered. The viscoelastic layer is located on a rigid base. The one-dimensional Kelvin model of a viscoelastic solid is used as a rheological model of the viscoelastic layer. The influence of viscoelastic properties of the coating on the pressure in the lubricating layer and its thickness was investigated.
Journal of Machinery Manufacture and Reliability. 2026;(1):71—78
71—78
Comprehensive Assessment of the Operability of Removable Lifting Devices Using Artificial Neural Networks
Abstract
There are standards that define standards for assessing the operability of removable lifting devices (SRS) of lifting and transport machines and mechanisms. These standards provide for a point-by-point assessment of each type of defect in the SRS. However, this approach does not always allow for an accurate and objective assessment of the condition of the SRS, since different combinations of defects may have different degrees of damage. This is due to the fact that the elements may wear out unevenly and to varying degrees during the operation of the SGP. In addition, various geometric parameters can change, which leads to a complex combination of several defects. Therefore, the expert's experience and knowledge are needed to accurately assess the efficiency of the GST and make a decision on the possibility of its further operation. The purpose of the work is to develop an intelligent decision support system to assess the efficiency of the SGP. This system will be based on operational experience, a statistical database, and recommendations from existing standards. It will allow specialists who do not have much practical experience in the examination of the GST to make informed decisions about the possibility of further operation.
Journal of Machinery Manufacture and Reliability. 2026;(1):79—92
79—92
НОВЫЕ ТЕХНОЛОГИИ В МАШИНОСТРОЕНИИ
Adaptive Robot of Parallel Structure for Exploitation in the Intertube Space
Abstract
The problems of robotization of the process of monitoring and cleaning of hard-to-reach sections of the intertube space in pipe-within-pipe heat exchangers, between a submersible downhole pump and a casing string, as well as between a protective shell and a mounted cable of cable-stayed bridge during the construction of cable-stayed bridges are considered. A new concept of a universal adaptive robot with a parallel structure is presented, capable of operating in a wide range of inter-tube space gaps. The advantages of the presented robot in comparison with the known systems are shown.
Journal of Machinery Manufacture and Reliability. 2026;(1):93—104
93—104
АВТОМАТИЗАЦИЯ И УПРАВЛЕНИЕ В МАШИНОСТРОЕНИИ
Analysis of Numerical-Analytical Methods for Modeling Diagnostics and Prediction of Failures of Digital Twins of Mechanical Engineering Products
Abstract
An analysis of the use of numerical-analytical methods for modeling diagnostics and prediction of failures of digital twins for specific applications in maintenance and repair in various industries is presented. The relevance of this work is determined by the need to create highly detailed physical models of units and assemblies of mechanical engineering products, allowing the study of wear and failure processes under conditions of dynamically changing external factors. The methods used, the results obtained, the agreed conclusions, and open problems are considered. An assessment of the reliability and demonstrativeness of the studies reviewed is given. The results obtained are of interest to technical researchers and specialists involved in the management of complex technical systems.
Journal of Machinery Manufacture and Reliability. 2026;(1):105—116
105—116
Modeling the Process of Quality Control of Mechanical Engineering Products
Abstract
Product quality control allows for the timely identification of faulty equipment and the adoption of measures to restore it. It is necessary to change goal-setting when planning work on the maintenance and repair of production equipment: the main goal is to ensure the specified quality of the product during the processing/assembly process. In quality management systems, the statistical method of quality control of similar parts and finished products is widely used, which is carried out in accordance with the principle of acceptance control according to the method of A.N. Kolmogorov. It is proposed to evaluate consistently the quality of manufactured products according to the following criteria: product performance, correctability of defects, and economic feasibility of correcting defects. The directions for development of quality control methods have been identified.
Journal of Machinery Manufacture and Reliability. 2026;(1):117—127
117—127
ЭКСПЕРИМЕНТАЛЬНАЯ МЕХАНИКА. ДИАГНОСТИКА ИСПЫТАНИЯ
Analysis of Methods and Devices for Testing Laser Rangefinders without Involving Testing Grounds
Abstract
Monitoring the accuracy and operability of laser rangefinders without using extended polygons or reflective targets is an urgent task of metrology. The article discusses methods and devices for trace-free verification of laser range finders, including optical range simulators, fiber-optic delay lines and electronic simulators. Their advantages, limitations and areas of application are given. A matrix of possible engineering solutions has been constructed and analyzed. The conducted studies allowed us to evaluate modern methods and devices for trackless testing of laser rangefinders, eliminating the need to use long trails with reflective targets.
Journal of Machinery Manufacture and Reliability. 2026;(1):128—135
128—135
Vibration Isolators under Various Loading Directions
Abstract
Tests of a wire rope vibration isolator are conducted at various loading angles. The corresponding experimental diagrams are analyzed. It is shown that at certain loading angles the hysteresis loop in the diagram has an asymmetric shape. To account for this effect, it is proposed to estimate the effective stiffness coefficient of the vibration isolator using linear loop interpolation. Calculations show that estimating the stiffness using the proposed method yields lower coefficient values compared to the traditional method.
Journal of Machinery Manufacture and Reliability. 2026;(1):136—148
136—148


