


Vol 73, No 3-4 (2016)
- Year: 2016
- Articles: 18
- URL: https://journal-vniispk.ru/0361-7610/issue/view/15236
Science for Glass Production
Crystallization of the Amorphous Phase in Foam Glass as a Method of Decreasing the Alkali-Silicon Reaction
Abstract
The possibility of eliminating the alkali-silica reaction (ASR-interaction) in foam glass owing to crystallization of glass is examined. It is found that the main crystalline phases in the crystallization of the amorphous phase of foam glass are devitrite (Na2Ca3Si6O16), an octahedral phase (Na4CaSi3O9), and a cristobalitetridimite modification of SiO2. The binary glass ceramic composition of foam material shows significant ASR-interaction diminishment. The tile foam-glass-crystallite (Penosital®) can be glued or plastered with a cement-sand solution and covered with finishing polymer stuccos. The granular foam glass-ceramic can be successfully added as light aggregate to concrete without it disintegrating.



Article
Chemical Composition of Rocks Suitable for the Production of Basalt Fibers Resistant to Corrosive Media
Abstract
The results of research on the resistance of basalt fibers with different chemical and mineralogical compositions to corrosive media are presented. It is shown that they have high chemical resistance to water, acids, and alkali. Aparameter is proposed for predicting the chemical resistance of fibers as a function of their content of metal oxides in glass. The method of determining the change in strength of fibers after they are treated in corrosive media gives the most reliable results.



Isostatic Pressing of Ceramic Articles in Thermoplastic Molds
Abstract
The technology for construction ceramics based on cold isostatic pressing makes it possible to obtain articles with high values of the required properties. Nonetheless, the use of isostatic pressing is often limited by difficulties related with obtaining shaped articles with fine elements and large length-to-transverse section ratio. The method proposed for isostatic pressing of powders in thermoplastic molds aids in solving this problem. The particularities, advantages, and drawbacks of such molds are examined.



Shrink-Free Face Material Based on Cullet and Colemanite
Abstract
An energy-conserving technology for shrink-free face materials is proposed and tested. It is based on the superposition and cancellation of two opposing deformation effects in the sintering process: volumetric shrinkage and foaming with formation of a microporous structure. The necessary conditions for implementing the proposed technology are indicated.



Phase Composition and Porosity Structure of Ceramic Bricks More Than 100 Years Old: Catholic Church, Iverskiy Monastery, and Church of the Nativity in Samara Oblast
Abstract
X-ray phase analysis and IR spectroscopy have been used to show the strength properties of ceramic serving for more than 100 years in buildings of a Roman-Catholic church, the Iverskiy monastery, and the Church of the Nativity. Moreover, the presence of pores of isometric form and oval closed porosity in the experimental samples of brick from these buildings also promotes greater longevity



The Synthesis of Luminescent Glass-Ceramic Materials Activated with Europium Ions Using Silicon-Organic Compounds (Silicones)
Abstract
Luminescent materials, activated by europium ions, with the composition SrAl2Si2O8/LaBO3 were synthesized using organosilicon compounds (methyl polysiloxane MK). The luminescence properties in red and blue LED range are characteristic of materials synthesized at 1100°C. In addition, strong luminescence is characteristic of trivalent europium ions (peaks at 591, 616, and 655 nm) in the red region of the spectrum and weak luminescence in the blue region of bivalent europium ions (peak at 405 nm). The possibility of incorporating two types of europium cations (Eu2+ and Eu3+) into the structure of synthesized polycrystalline materials makes it possible to regulate their spectral properties as a function of the conditions of synthesis.



Phase Transformations of Silicon-Aluminum-Magnesium Systems Based on a Precursor Obtained by Micellar Technology
Abstract
Phase transformations of model compositions of cordierite ceramic based on silicon dioxide synthesized by the micellar technology are studied by means of thermogravimetry, differential scanning analysis, and diffractometry. The formation temperature bounds of the cordierite phase in the samples are determined.



Modeling of the Structure of Polymer and Gypsum Molds
Abstract
The porous structure of polymer and gypsum molds is analyzed. Models of their structure based on models of randomly arranged spheres and percolation theory are proposed. The computational expressions for evaluating the parameters of a porous structure are refined and the structural parameters obtained for polymer and gypsum molds are presented. The computational results are presented.



Keramdor Production Based on Tyumen Clays
Abstract
The composition and properties of clays from Tyumen Oblast are investigated for use in the production of ceramic aggregate—keramdor. It is shown that the clays are acidic, possess a montmorillonite composition, and are medium-dispersion, highly sensitive to drying, and nonsintering. Recommendations are developed for using clay from sample No. 1 for the manufacture of keramdor to be used in the construction of automobile roads.



Science of Ceramic Production
Structure Formation in the System TiO2–BaCO3 in Concentrated Solar Radiation
Abstract
Phase formation is studied in the system BaCO3 + TiO2 by means of solid-phase reactions and synthesis from melt obtained by the action of concentrated solar radiation of different intensities. It is shown that barium metatitanate BaTiO3 in the cubic system forms at intensities up to 100 W/cm2. As the radiation intensity increases, a tetragonal phase of barium titanate forms. The barium titanates obtained have high permittivity (3000 – 3200) and low dielectric losses.



Coatings
Formation Particularities of Titanium-Containing Glaze Coatings for Floor Tiles
Abstract
The efficacy of titanium dioxide as an opacifier for glass ceramic, wear-resistant, semi-fritted, glaze coatings with the required physical, chemical, and operating characteristics for floor tiles is determined. Infrared spectroscopy, x-ray phase analysis, and electron microscopy are used to perform a comprehensive study of the formation of composition-optimized glaze coatings.



Use of Zr–Si–Cd–Se Pigments for Decorating Porcelain
Abstract
The particularities of using inclusion pigments for decorating porcelain are examined. The compositions of underglaze pigments and colored porcelain glazes based on inclusion pigments are determined. The reasons for the appearance of defects are presented and methods of eliminating defects indicated.



Wastes into Production
Development of a Batch Composition for the Production of Construction Ceramic Based on Raw Material from Vladimir Oblast: Clays and Galvanic Sludge
Abstract
The results of work on the development of a batch composition for the production of ceramic brick based on local low-quality clay with addition of galvanic sludge from a local enterprise and modifying additives are presented. The results of a determination of the basic physical-mechanical properties of the material obtained are presented.



Determination of the Efficiency of Ceramic Foam Filters Based on Raw Materials and Industrial Wastes in Uzbekistan
Abstract
The results of investigations of the filtration of melts through ceramic foam filters fabricated using raw materials and wastes in Uzbekistan are presented. It is shown that the filters developed with porosity 30 ppi effectively purify melts by removing exogenous nonmetallic inclusions and are just as good as industrial filters with similar porosity; the filtration efficiency depends on the particle type and size and equals 78% on average.



At Enterprises and Institutes
Anion-Exchange Synthesis of Yttrium-Aluminum Garnet Powders
Abstract
A new method is proposed for synthesizing yttrium-aluminum garnet Y3Al5O12 powder. The method consists in anion exchange coprecipitation of yttrium and aluminum from chloride solutions by the anionite Purolite A-300 in the OH-form and calcination at 900 °C of the precursor formed. The product was investigated by means of XPA, DSC, IR-spectroscopy, and electron microscopy. The Y3Al5O12 particle size was 300 nm.



Influence the FeO Content on Slag Viscosity at his Spraying. Increase the Life of the Refractory Lining
Abstract
This article is concerned with one of the most important directions in energy and resource conservation in metallurgy—recycling of converter slag and the resulting enhancement of the refractory lining stability. Investigations using the Ribould and Urbain models where the dynamic viscosity of slag at temperatures from 1500 to 1650°C was determined on the basis of the chemical composition of slag from a Polish metallurgical combine are presented together with a comparative analysis with the results of the Fact Sage program. Computational results where the effect of FeO on slag viscosity for FeO content in the slag ranging from 5 to 30% are presented.



Glass Ceramic Materials
Optically Transparent Ceramic (Review)
Abstract
The fabrication particularities of optically transparent ceramic materials for different applications are examined. The technologies used for compacting and sintering transparent ceramics are described: cold pressing followed by sintering in different media, hot pressing, hot isostatic pressing, spark plasma sintering, and slip casting.



Science for Ceramic Production
Zircon Synthesis and the Properties of Zircon-Based Luminophores
Abstract
The conditions for the synthesis of zircon crystals from a fluxed solution are studied. It is proposed that CaCl2 be used as flux. Samples of luminescent zircon are obtained with activation by Dy3+ and Eu3+ ions. The luminescence properties of the materials obtained are investigated and the luminescence spectra of pure zircon (synthesized using Li2MoO4 and CaCl2 as fluxes) are compared with those of activated zircons and standard YAG luminophore. The activated zircon obtained can be used as radiation converters, for example, as a red luminophore in illumination devices.


