


Vol 73, No 5-6 (2016)
- Year: 2016
- Articles: 17
- URL: https://journal-vniispk.ru/0361-7610/issue/view/15238
Science for Glass Production
Thermal Resistance of the Wall Layer of Molten Glass in the High-Temperature Corrosion Zone of the Refractory Walls of the Melting Tank of Glassmaking Furnaces
Abstract
Ascientifically substantiated applied method of performing engineering calculations of the thermal resistance of the wall layer has been developed. This procedure makes it possible to take account of additional factors—temperature of the melt and composition of the molten glass in the melting tank — and make more accurate predictions of the temperature in corrosion-active zones of the refractory barriers of glassmaking furnaces.



Thermodynamic Model of the Crystallization of Sitals With Metasilicate Composition: Mechanism and Structure
Abstract
A thermodynamic model taking account of the thermal force of the growth of sital crystals with metasilicate composition is proposed on the basis of notion of dynamic equilibrium of energy and mass flows in phase transitions occurring in non-equilibrium open systems.



Article
Effect of Nd3+ Concentration on the Spectral-Luminescence of Phosphate Glass
Abstract
Laser glass was synthesized using a phosphate base with different Nd3+ concentrations, whose composition ensures high glassmaking properties and the possibility of obtaining in small crucibles optically uniform glass. The basic spectral-luminescence characteristics of the obtained glasses are determined and it is shown that this matrix ensures long duration of luminescence and high quantum yield in a wider range of Nd3+ concentrations. Taking account of the good melting and pouring properties this matrix composition is helpful for development work on new laser materials with a modified luminescence band owing to activation by different rare-earth elements and modification of the matrix by highly polarizable cations.



Increasing the Energy Efficiency of Container-Glass Production by Using Mineral Raw Materials
Abstract
It is reported that the energy consumption in the production of glass containers can be reduced by lowering the glass-making temperature by partially replacing alternative silicon-containing raw material—porcellanite—for the conventional raw materials. The chemical, phase, and granulometric composition of porcellanite as well as the properties of experimental glasses are investigated. The energy consumption on melting the experimental glasses based on porcellanite is compared with the energy consumption in the case of conventional raw materials.



Protection of Polished Optical-Glass Surfaces from the Ambient Environment
Abstract
Subjecting the polished surfaces of optical parts fabricated from silicate glass to treatment in vapors of hexamethyldisilazane results in the formation of a protective film that impedes the action of the ambient environment. Increasing humidity and temperature of the ambient environment diminish the protective properties of the film.



Modeling of Tubular Pores in Free-Flowing Bulk Media on the Basis of Quasi-Facetted Cells of Such Media
Abstract
On the basis of an unconventional model of quasi-facetted cells, which are responsible for the ordered structure of spheres, the possibility of modeling pores of such media (and on their basis different granular, grainy, powder media also) in the form of volume-equivalent cylindrical channel-tubes of definite diameter depending on the porosity of the medium (or its packing density) is examined.



Elimination of Defects During Fabrication of Artistic-Commercial Glass Articles Obtained By Glass Fusion
Abstract
The possible defects and nonconformities with respect to the requirements of artistic-commercial articles made of glass during glass fusion are examined and methods are proposed for eliminating defects and ways to restore rejected articles. An algorithm is developed for taking action when different forms of defects are found in artistic-commercial articles and for determining the desirability of restoration.






Effect of Technological Parameters of Raw Materials on the Physical-Mechanical Characteristics of Ceramics
Abstract
It is shown for investigations of casting ceramics that the values of certain characteristics of ceramic materials can be calculated on the basis of the values of the basic characteristics of the initial raw materials: disperse composition, specific surface, type of binder, and chemical composition of the ceramic. Appropriate regression equations for calculating the characteristics required to obtain casting ceramics with prescribed properties are derived.



Effect of the Chemical Nature of Fabric Mineral Fillers on the Properties of Polymer Composite Materials
Abstract
The physical and mechanical (density, strength in tension and compression), thermophysical (CLTE) and dielectric (permittivity) properties of polymer composite materials based on fabric fillers made of mineral fibers with different chemical composition are investigated. It is shown that fillers with different chemical nature have a significant effect on the properties of polymer composite materials and determine their recommended applications.



Equipment
Design Particularities of Dolomite Processing Lines for Glass Batch Production
Abstract
The problems of enrichment of dolomite, which is used in the preparation of glass batch, are examined. A design of a production line for processing lump dolomite that includes equipment for drying, crushing, and three-step separation of the comminuted material is presented. It is shown that additional reduction of the amount of the dusty fraction of dolomite present in the finished product is possible by means of aero-classification.



Coatings
Polyfunctional High-Temperature Coatings for Heat-Shielding Materials
Abstract
Special heat-shielding materials cover the outer surfaces of space shuttles. These materials must also be protected from erosion, moisture, and so forth by thermal control coatings. A series of works was conducted at VIAM on the development and improvement of erosion-resistant thermal control coatings and their manufacture and usage technologies.



Opacification of Glazes for Household Majolica
Abstract
Acompounded mixture of fritted white, bright, glass ceramic, glaze coating for household majolica in the system Na2O–K2O–CaO–B2O3–Al2O3–ZrO2–SiO2 is developed. The structure of the coating is distinguished by homogeneity and uniformity of the distribution of the crystalline formations over the entire volume of the glaze. The physical and chemical properties of the glaze coating (CLTE = (50.2 – 50.5) × 10 –7 K–1, thermal resistance 150°C, whiteness 80 – 82%, brightness 87 – 89%, microhardness 5350 – 5400 MPa) attest an appropriate ratio of the crystalline and glassy phases in the glass ceramic coating formed.



At Enterprises and Institutes
Comparative Study of the Impregnability of High-Strength Glass and Basalt Fibers
Abstract
Comparative studies of the impregnability of high-strength and basalt fibers, treated and untreated by emulsions of film-formers, by epoxy binders with different curing agents were conducted. Differences in the surface treatment of high-strength and basalt fibers were found by determining the impregnation along the height of capillary rise of the binder. The effect of surface treatment on the change in strength of the tested filaments and microplastics based on them was determined.



Methods of Pulsed Laser Annealing of Nonmetallic Plates
Abstract
Three methods of pulse laser annealing of nonmetallic plates are examined on the basis of the quasistatic problem of thermo-elasticity. It is shown that the maximum tensile stresses in the machined plates can be reduced several-fold and the energy expenditures associated with machining can be reduced by about 20 – 40%. The thermal strength criteria for plates are obtained for the laser annealing methods indicated. The results obtained are checked experimentally.



Science for Ceramic Production
Synthesis and Electrophysical Properties of Ceramic Nanocomposites Based on Potassium Polytitanate Modified by Chromium Compounds
Abstract
The thermal behavior of potassium polytitanate modified in a water solution of CrCl3 in 4 and 18 h and characterized by different degree of uniformity of the chromium distribution in the particles is investigated. It is shown that even though the powder precursors have close chemical compositions their heat treatment (at 850°C for 2 h) leads to the formation of ceramic nanopowders with different phase compositions. It is shown by means of impedance spectroscopy that the product obtained on the basis the precursor powder with lower uniformity of the chromium distribution has much higher permittivity.



Resource Conservation
Development of Compositions and Technological Parameters for the Synthesis of Cellular Glass Heat-Insulation Construction Materials with Prescribed Density
Abstract
The possibility of synthesizing heat-insulation construction materials with prescribed density on the basis of cullet, slag from a metallurgical plant, and ash-slag wastes from thermal power plants (TPP) is examined. The effect of the type and amount of pore-formers on the structure and properties of cellular glass heat-insulation construction material is analyzed. The compositions, technological parameters, and temperature – time regimes are worked out for the synthesis of tiles, construction – heat-insulation blocks, and porous fillers from cellular glass based on technogenic raw material for light-weight concretes.


