


Vol 73, No 9-10 (2017)
- Year: 2017
- Articles: 16
- URL: https://journal-vniispk.ru/0361-7610/issue/view/15241
Science for Glass Production
Thermal Study of Rubidium and Cesium Borosilicate Glass
Abstract
The thermal properties of a series of synthesized rubidium and cesium borosilicate glasses were studied by means of differential scanning calorimetry. The vitrification and crystallization temperatures and the change in the specific heat capacity of these glasses at the vitrification temperature were determined. The thermal data were compared with the results of an investigation of the structural particularities by means of IR spectroscopy. The information obtained made it possible to adjust the heat-treatment parameters for glass-containing materials as a function of their composition; this is important in order to improve glassy matrix materials for the immobilization of radwastes.



Mathematical Modeling of the Technological Stages of Porous Glass Production (Review)
Abstract
Directions for using mathematical modeling in the last 15 years to improve the technological processes in the production of foam glass are reviewed. The works of leading scientists in this field are presented. The main positions, assumptions, areas of application, and uses of the mathematical models created are presented. The general rules in using the homogeneous and discrete approaches to solving the problems of mathematical modeling are indicated.



Science for Ceramic Production
Phase Composition and Properties of Building Ceramic as a Function of the Contents of Calcium Carbonates and Iron Oxides
Abstract
The particularities of structure formation and the properties of ceramic brick, as a function of the content of calcium carbonates and iron oxides, based on clay raw material of different chemical-mineralogical composition in the case of low-temperature firing were determined. The carbonate and iron impurities are found to affect the strength properties.



Ceramic Mix Based on Pyroxenite and Low-Melting Clay
Abstract
The pyroxenite-based composition of low-shrinkage ceramics based on pyroxenite was developed. The native components used in the ceramic mix, including pyroxenite and low-melting clay as well as additionally added cullet, make it possible to obtain ceramics with the primary crystalline phase — augite — and to obtain low shrinkage and high strength. Due to the high mechanical strength the pyroxenite-based ceramic mix can be used for to obtain facing and façade tiles.



Article
Particularities of Interphase Interaction in Composite Ceramic Based on the System Al–SiO2 in the Process of Self-Propagating High-Temperature Synthesis (SHS)
Abstract
The objective of the present research is to study the mechanisms of structure and phase formation of composite ceramic based on aluminum and silicon oxides in the process of SHS in the system Al–SiO2. The possibility of obtaining Si in the composition of composite ceramic with crystals of size up to 500 μm is demonstrated.



Materials Science Principles and Technological Approaches for Engineering, Production, and Application of Wear-Resistant Corundum Spray Nozzles for Boring Machines
Abstract
The conditions and mechanisms of abrasive breakdown (wear) and the principle of synthesis of structural ceramic materials are analyzed from the standpoint of materials science. A logistic block diagram is developed for the engineering and analysis of the physical-chemical processes and mechanisms of structural engineering in technologies used to obtain abrasion-wear-resistant materials, which from the physical-chemical standpoint afford systematic transformation and conversion of the mineral raw material into construction material and articles (spray nozzles, nozzles, lining plates) with prescribed properties.



Definition of Pore Tortuosity in Granular Medium Ply Based on Model of Quasi-Faceted Cells and Pore-Tubes
Abstract
An approach to obtaining data on the tortuosity kZ of polyspherical media with ordered packing of spheres, characterized by definite values of the porosity ω and/or packing density γ, is shown using models of quasi-faceted cells and tubular pores. Presented in the form of graphical and analytical dependences these data make it possible to judge the value of kZ for a granular medium on the basis of the actual value of ω and/or γ for it.



Properties of Materials Obtained by the Sol-Gel Method Based on the System SiO2–CaO–P2O5–TiO2
Abstract
The sol-gel method was used to synthesize thin films based on the system SiO2–CaO–P2O5–TiO2. Infrared spectroscopy, x-ray phase analysis, and thermal analysis were used to investigate the properties of the material. The thin films were obtained from film-forming solutions (FFS) on substrates comprised of single-crystalline silicon (model substrate) by drawing at the rate 5 mm/sec followed by heat-treatment at 60°C for 20 min and at 600 and 800°C for 1 h. The biological activity was investigated under artificial conditions in the SBF medium. Bioactive material starts to grow when the weight content of titanium oxide in the system reaches 10%.



Decolorization of Glass Synthesized Using Local Raw Materials
Abstract
Glass samples were synthesized using raw materials from the Ural region and decolorizing agents; the chemical composition was picked as for fire-polished float glass. A glass complex additive was proposed for decolorization: cerium oxide and potassium nitrate. The spectral characteristics of the experimental glasses were studied and are presented. The maximum light transmission was reached at 750 nm and equaled 93%.



Structural Uniformity of Porcelain Articles
Abstract
The uniformity of the structure of porcelain articles in terms of the orientation of the quartz particles (grains) and the distance between them was evaluated by means of optical microscopy. The distributions of the number of quartz grains along the maximum horizontal and vertical dimensions as well as the distribution of minimum intergrain distances along the vertical and horizontal directions, which are influenced by the different orientation of the particles in the material and the uniformity of the volume distribution of the material particles, were obtained. The deviations of local distributions from the base distributions make it possible to evaluate the structural uniformity of the investigated materials and articles and to analyze the effect of the molding method on their structural features.



Mass Transfer in S87-2 Lead-Silicate Glass in the Presence of Electric Current
Abstract
The results of an investigation of the processes occurring during heating and isothermal soaking at 450°C in the presence of an electric current flowing through a sample of S87-2 lead-silicate glass, widely used in electronics, are presented. The dependence of the electric conductivity on the temperature and annealing time with a continuous unidirectional current flowing through the sample as well as an alternating current, excluding electro-mass-transfer, are obtained. The results can be used to improve existing and create new technological processes for the production of electronic parts using lead-silicate glass.



At Enterprises and Institutes
Use of Ultrasonic Processing at Early Stages of LTA Zeolite Synthesis from Metakaolin
Abstract
The influence of ultrasonic processing (22 kHz) of a suspension of metakaolin, aluminum oxide, and sodium hydroxide with molar ratio Al2O3 · 2SiO2: NaOH : Al2O3 = 6 : 12 : 2, followed by heat-treatment and hydrothermal crystallization on LTA zeolite synthesis, is investigated. It is found that by increasing the S : L ratio at the ultrasonic processing stage it is possible to increase the yield of the desired product. The optimal conditions of ultrasonic processing are determined (amplitude 8 μm, time about 10 min). It is shown that under the optimal conditions the degree of crystallinity of LTA zeolite equals 98%. The mechanisms of LTA zeolite synthesis by means of ultrasonic processing and mechano-chemical activation are compared.



Calcium Ferrite Structure Formation During Mechanochemical Interaction in the System FeC2O4 ∙ 2H2O–Ca(OH)2
Abstract
The mechanochemical synthesis of calcium ferrite from iron oxalate FeC2O4 ∙ 2H2O and calcium hydroxide Ca(OH)2 is studied by means of x-ray phase, x-ray diffraction, and simultaneous thermal analysis and scanning electron microscopy. The optimal conditions for obtaining calcium ferrite are determined. It is shown that the use of mechanochemical synthesis can significantly reduce the heat treatment temperature and duration.



Biomaterials
3D-Matrix Based on Bioactive Glass and Calcium Phosphates with Controllable Resorption Rate for Bone Tissue Replacement
Abstract
A 3D-matrix is obtained on the basis of sintered composite material from bioactive glass and dicalcium phosphate. The effect of the component ratio of the mix and the firing temperature of the blanks on the phase composition, porosity, strength, and dissolution kinetics of sintered samples is determined. It is shown that directed formation is possible in sintered composites of highly resorbable phases. 3D-Modeling is used to obtain a personalized implant.



Biomaterials Based on Mixtures of Calcium Phosphates and Silicates: Investigation of Possible Production by Precipitation from Water Solutions
Abstract
Phase formation processes occurring in the open systems CaX2–M2HPO4 /M3PO4–Na2SiO3–H2O are analyzed. It is shown on the basis of the computed values of ΔG of crystallization that it is possible for mixtures of hydroxyapatite and calcium silicate to form in alkaline solutions. It is shown that the precipitation of calcium carbonate is just as likely in ‘wet’ synthesis in air. Ca10(PO4)6(OH)2, CaSiO3, and CaCO3 exhibit bioactivity, which makes it possible to use the system studied for the production of polyphase materials for bone tissue engineering.



Coatings
Glass Ceramic Composite Protective Technological Coatings for Thermomechanical Processing of Intermetallic Alloys
Abstract
Glass ceramic composite protective technological coatings were developed in the systems Na2O–B2O3–SiO2 and BaO–Al2O3–SiO2 for deformation of intermetallic alloys in the systems Ti–Al–Nb and Ni–Al–Co under isothermal conditions in air. The physical-chemical and technological properties of the coatings were investigated and the coatings were shown to be effective in application.


