


Vol 76, No 1-2 (2019)
- Year: 2019
- Articles: 17
- URL: https://journal-vniispk.ru/0361-7610/issue/view/15270
Article
Glass and Ceramics Volume 76, Number 1



Development of Self-Glazing Ceramic Facing Material Based on Low-Plasticity Clay
Abstract
A batch composition for facing ceramic based on low-plasticity clay with an additive containing boric acid and lithium carbonate as fluxes as well as titanium dioxide as a strengthening additive was developed. The influence of the additives on the formation of the structure, composition, and basic operational properties of the obtained ceramic was investigated. It is shown that it is possible to produce a ceramic material possessing the property of self-glazing of the surface of articles and meeting the requirements of articles for the facing of the socles of buildings and structures.



Phase Composition of the Core–Shell Transition Layer in a Construction Ceramic Matrix Structure Made from Non-Plastic Raw Material with Clay Additives
Abstract
The process of forming, by means of a proposed technology, the transitional layer between a dispersed medium and a dispersed phase of a ceramic matrix composite is investigated and a method of fabricating multilayer samples modeling at the macro level the interface between phases in the direction matrix–core of the composite material is presented. A qualitative and semiquantitative analysis is presented of new phases which are products of an interaction, occuring during firing, of a core made from sludgy iron-ore wastes and a matrix made from clayey raw material.



Methods of Studying Interphase Interaction Processes
Abstract
The results of studying the interphase interaction of a fibrous filler of different nature with an epoxy anhydride binder are presented. Different methods are used to determine the strength of the fiber-matrix adhesion bond (SAB) in a loop and with fibers glued in overlap, calculate the adhesion strength of microplastics, and evaluate the interphase layer (IPL) with the aid of thermal analysis.



Glass and Ceramics Volume 76, Number 2



Influence of the Devitrification of the Glass in Porous Aggregates on the Resistance to Alkali in Cement
Abstract
The corrosive effect of alkali in the cement (ASR interaction) on porous aggregates — foam ceramic and geofoamsitals (analogs of foam glass and foam sitals) in an alkaline medium modeling the liquid phase of setting cement was investigated. It was found that the devitrification of glass melt in the process of thermoactivated pore formation increases the ASR-tolerance of foam ceramic aggregates provided that the crystals are uniformly distributed over the wall thickness of the pores. It is shown that in an alkaline medium the active surface of foam ceramic aggregates is encapsulated by crystalline Ca-, Na-aluminosilicates and subsequent ASR interaction ceases.






Investigation of the Effect of Different Factors on Metal-Glass Seal Strength in Hermetic Metal-Glass Articles
Abstract
The results of an experimental study of different factors influencing the strength of metal-glass seals are presented. The obtained results are of interest in the fabrication of different hermetic relays and devices and explain the possible reasons for the seal failure of devices.



Science for Glass Production
Physical-Chemical Properties of Low-Melting Phosphate Glasses in Relation to Tin Oxide Content
Abstract
The influence of SnO on the physicochemical properties of low-melting glasses in the system Li2O–SnO–P2O5(LSP), intended for use in compositions for vacuum-tight low-temperature bonding of different materials, was studied. The low values of Tg promoted high spreadability of LSP-glass powders at temperatures below 450°C (typical for gluing electronic articles). The mass losses upon boiling of LSP-glasses varied over a wide range (0.19 – 4.55%), and in terms of chemical resistance the glasses characterized by mass losses below about 3% surpass the lead-borate glasses widely used in solders. The values of ñv for LSP-glasses were raised to values characteristic for lead-borate glasses by optimizing the alkali-content ratio.



Investigation of Glass Formation and the Properties of Lanthanum-Aluminum-Borosilicate Glasses with High Lanthanum Oxide Content
Abstract
The possibility of glass formation in the four-component system La2O3–Al2O3–B2O3–SiO2 with La2O3 molar content 27% was studied. The ratios of the components for which the glasses are most stable with respect for amorphous phase separation and crystallization were determined. The composition range bounded by the limit values of the molar content of the components — 7 – 30 SiO2, 8 – 25 Al2O3, and 32 – 50 B2O3 — makes it possible to obtain glass with refractive index nD to 1.74, dispersion coefficient vD to 57, and density ≤ 4.15 g/cm3. The manufacturability of these glasses creates the prerequisites for developing materials with different combinations of optical constants by modifying the matrix with a wide range of dopants.



Science for Ceramic Production
Synthesis Temperature Influence on the AlMgB14 Phase Composition
Abstract
The influence of the synthesis temperature on the phase composition, size distribution, and morphology of AlMgB14 particles, obtained by direct interaction of powders of elementary Al, Mg, and B with the addition of free carbon in vacuum 10 – 2 Pa at 1200 – 1400°C, was studied. The synthesized powders were analyzed by means of x-ray diffraction, SEM, EDX, and laser diffraction. The highest mass content of the main phase AlMgB14 (94%) was obtained at synthesis temperature 1200 – 1300°C with 1 h soaking. Impurity MgAl2O4 as well as magnesium-depleted spinel and AlB12 were recorded at soaking temperature above 1300°C.



Mössbauer Spectroscopy Study of the Iron Oxides, Phase Composition, and Porosity Structure in Ceramic Brick Based on Intershale Clay and Lignite Slag
Abstract
Ceramic brick based of intershale clay and lignite slag was obtained without the use of native conventional raw material. Investigations showed that the iron compounds present on the surface of the experimental samples (oxidizing medium) are mainly represented by hematite and the iron compounds at the center (reducing medium) by magnetite. In addition Fe3+ is reduced to Fe2+ and early formation of a liquid phase occurs, favoring reactions leading to the formation of mullite, which determines the basic physical and mechanical properties of the ceramic. The experimental samples contain mainly large (to 40 μm) oval and ‘channel’ type pores.



Coatings
Tribological Characteristics of Metal-Oxide and Hybrid Composite Coatings
Abstract
It is shown that the tribological characteristics of structural steels under different conditions of rubbing can be significantly increased by depositing a layer of composite chemical coatings with nickel-phosphorus alloy with inclusions of disperse particles of the chromium, aluminum, titanium, and zirconium oxides as well as boron carbide, titanium nitride, diamond, and copper phthalocyanine. The influence of the nature, size, and content of disperse particles in composite coatings on the wear resistance of the tribo-contact was studied. The optimal conditions for depositing composite coatings with heightened wear resistance were determined.



At Enterprises and Institutes
Production of Aluminum-Graphite Composite by Spark Plasma Sintering
Abstract
An aluminum-graphite composite was obtained by spark plasma sintering. The graphite particle size, compaction temperature, and soaking time were shown to influence the aluminum carbide formation process. It is demonstrated that the use of larger graphite plates decreases Al4C3 formation by almost a factor of two. The influence of the graphite content on the density, CLTE, and thermal conductivity of the composite was studied. It was found that for graphite weight content above 70% the thermophysical properties of compacts degrade significantly because large numbers of pores are formed.



Environmental Protection
Glass-Fiber Reinforced Plastics — Construction Materials of the Sixth Technological Paradigm?
Abstract
It is shown that the fabrication of large glass-fiber reinforced plastic parts by means of transfer molding technologies makes it possible to solve technical problems that cannot be solved by using other materials. The development of accessible technologies and equipment for efficient recycling of such parts will make glass-fiber reinforced plastic a sixth technological paradigm material.



Equipment
Increasing the Operating Efficiency of Regenerative Heat-Exchangers of Glass Furnaces
Abstract
Mathematical modeling is used to perform a computational and theoretical study of thermal processes occurring in regenerative heat-exchangers of glass furnaces. Recommendations for increasing the efficiency and operating life of the heat-exchangers of this type are developed on the basis of the obtained data. These recommendations can be used in designing new glass furnaces as well as in modernizing currently operating melting complexes in the glass industry.



Biomaterials
Properties of Composites with Calcium Phosphate Filled Polymer Matrix, Obtained Using Stereolithographic Printing for Ceramic Materials with Prescribed Pore-Space Architecture
Abstract
The process of removing an organic component from composites (photopolymer/calcium phosphate) with complex architecture, which are obtained by 3D-printing in order to create personalized bioceramic implants, was studied. Ceramic materials with complex pore-space organization were obtained by stereolithographic printing. It is shown that the degree of polymerization of the composite influences the final density of the calcium phosphate ceramic materials with complex architecture.


