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Vol 54, No 6 (2018)

Geomechanics

Effect of Thermal Memory in Acoustic Emission in Fossil Coal after Pre-Disintegration by Cryogenic Treatment

Novikov E.A., Shkuratnik V.L., Zaitsev M.G.

Abstract

Acoustic emission response of fossil coals being at different stages of metamorphism to cyclic variation of effective thermal stresses is experimentally investigated. The equipment and procedure used in the experiments are described. The features of the response are revealed and analyzed in the samples of anthracite, lignite and bituminous coal with different damage extent governed by the preliminary cyclic freezing and thawing, as well as by water saturation. It is shown that the signature of such features is a thermal analog of the Felicity effect which appears in each cycle of temperature action. The regularities of this effect are found, and their physical explanation is given based on the analysis of defect formation in coals at different stages of thermal treatment. The methodical approaches are proposed and substantiated, which allow structural damage, thermal resistance, oxidation and proneness to frost weathering of coal to be estimated by the Felicity effect in the acoustic emission response of coal to cyclic thermal forces. Possibility of using the found features to predict structural changes in coal products which are in long-term storage under specific climatic conditions, as well as for forecasting risk of self-heating and spontaneous combustion of coal products is discussed.

Journal of Mining Science. 2018;54(6):883-892
pages 883-892 views

Deformation of Ponderable Rock Mass in the Vicinity of a Finite Straight-Line Crack

Kurlenya M.V., Mirenkov V.E.

Abstract

Deformation of rock mass with crack is considered in the context of failure control. The classical analytical solutions obtained for imponderable rock mass with crack give infinite values of stresses at tips, which disagrees with the reality. The phenomenological theory is proposed for calculating total displacements in the vicinity of a crack based on the qualitative differences in the weight actions: tension takes place above the crack while compression arises under it. The dimensionless parameter characterizing ratio of the upper edge displacements of the crack to its lower edge displacements is substantiated for description of the rock mass behavior.

Journal of Mining Science. 2018;54(6):893-898
pages 893-898 views

Geomechanical Substantiation of Technology Parameters for Coal Mining in Interaction Zone of Longwall Face and Gate Roadway

Seryakov V.M., Rib S.V., Basov V.V., Fryanov V.N.

Abstract

The results of numerical modeling aimed to evaluate geomechanical behavior of rocks in the vicinity of a fully mechanized longwall face and a gate roadway during gradual narrowing of a coal pillar between them are presented. The variants of longwall face passing of diagonal cut-through are discussed for coal seams of complex structure and various thickness. The regularities of redistribution of stresses, strains, and residual strengths of coal and rocks under variation in coal seam thickness, pillar width and location of dirt bed are determined. The recommendations on the technology for mining coal pillars as their width is decreased and for stability of gate roadways are substantiated to ensure trouble-free operation of fully mechanized longwall faces.

Journal of Mining Science. 2018;54(6):899-906
pages 899-906 views

Two Characteristic Functions of Sulphide Ore Behavior under Biaxial Compression

Chanyshev A.I., Abdulin I.M.

Abstract

Two curves are plotted for the behavior of sulphide ore using a tensor basis. The directions of universality of these functions, i.e. independence of stress type, are determined in the tensor space. The curves are used in description of rock dilatancy and different resistances to compression and tension.

Journal of Mining Science. 2018;54(6):907-913
pages 907-913 views

Water Saturation Influences on Engineering Properties of Selected Sedimentary Rocks of Pakistan

Majeed Y., Abu Bakar M.Z.

Abstract

This study is focused on the evaluation of water saturation influence on the mechanical and physical properties of 34 sedimentary rock units selected from different geological formations in Pakistan. The laboratory testing program comprised the determination of physico-mechanical rock properties of both air-dry as well as fully water saturated rock specimens. Further thin section analyses of all rock samples were also performed to explain their petrography. According to the statistical analyses overall reductions of around 40 and 50% were found in UCSsat and BTSsat values, respectively, measured on saturated rock samples in comparison to their corresponding dry strength values, i.e. UCSdry and BTSdry. Linear correlations were found between ultrasonic wave velocities as well as density of both dry and saturated rock samples. In addition, the dry and saturated UCS values were exponentially related with the rock porosity. Multiple regression technique was also utilized to develop a predictive linear model of UCSsat with geotechnical rock properties in the dry condition and petrographical characteristics of rock samples. Finally the validity of multiple regression model developed in this study and an existing correlation for the conversion of UCSdry into UCSsat was statistically assessed.

Journal of Mining Science. 2018;54(6):914-930
pages 914-930 views

Combined Effect of Loading Rate and Water Content on Mechanical Behavior of Natural Stones

Özdemir E., Eren Sarici D.

Abstract

Uniaxial compressive strength (UCS) is considered to be the most widely used mechanical property to detect and classify rocks. However, tests are generally performed under dry conditions and standard loading rates. On the other hand, in the land environment neither the saturation degree of rocks is zero nor the loading rate is constant. In this study, three different sedimentary rocks in the Eastern Anatolia Region (Turkey) were used for determination of the effects of saturation degree on mechanical properties and combined effects of saturation degree and loading rates on UCS. For this purpose, point load strength, Schmidt and Shore hardness, ultrasonic wave velocity, and Brazilian tensile strength tests were carried out on oven-dried, 35, 70, 100% saturated specimens, and UCS tests were carried out in 0, 35, 70 and 100% saturation degrees and 0.50, 0.75 and 1.00 kN/s loading rates. Test results showed that increasing water content led to decreasing mechanical properties up to 40-50%, respectively, from dry to saturated conditions. Water absorption had an important effect on Brazilian and point load strength. Internal pressure caused by water effected tensile stress more. It was seen that saturation and loading rate increased with the UCS-increasing saturation rate and caused a buffer effect in low porosity rocks.

Journal of Mining Science. 2018;54(6):931-937
pages 931-937 views

A Method for Selecting Similar Materials for Rocks in Scaled Physical Modeling Tests

Shi X.M., Liu B.G., Xiang Y.Y., Qi Y.

Abstract

Based on the test results and the regression equations, a method for selecting appropriate similar materials to simulate rocks was proposed. A Python script for implementation was developed. A calculation example was given to illustrate the effectiveness and expediency of this method.

Journal of Mining Science. 2018;54(6):938-948
pages 938-948 views

Science of Mining Machines

Principles of Designing Air-Driven Hammer with Decoupled Piston for Driving Rods in Soil

Tishchenko I.V., Chervov V.V.

Abstract

Improvability of air-driven pulse-generating mechanisms for operation in mineral mining and construction is discussed. An impact system with two mobile masses incorporated in a common housing is proposed for vibro-percussive driving of structural iron into elastoplastic soil. Experimental prototype of the air hammer with decoupled piston based on the air distribution circuit with elastic valve in the back stroke chamber of the piston is described. The test data of operation cycle of the piston in case of different variants of settings are presented. The possibility to exert influence on the nature and frequency of impacts is demonstrated.

Journal of Mining Science. 2018;54(6):949-958
pages 949-958 views

Modeling Impact Energy Transfer through Closed Chamber Filled with Fluid

Erem’yants V.E., Sultanaliev B.S., Melis N.k.

Abstract

Different models of a hammering system with impact energy transfer in a closed chamber filled with fluid are analyzed. It is proved that the piston and the tool in the model can be represented by solid nondeformable bodies while the fluid-filled chamber by an inertialess elastic element. Based on the analyses, the forces in the fluid-filled chamber and at the tool-and-rock contact, as well as the impact energy transfer ratio are related with the chamber parameters and the rock-tool contact stiffness. The algorithm is proposed to calculate such system dynamics with regard to fluid leaks, variable viscosity and bulk modulus of elasticity.

Journal of Mining Science. 2018;54(6):959-968
pages 959-968 views

Performance Evaluation of Different Pick Layouts on Bolter Miner Cutting Head

Qiao S.

Abstract

A bolter miner is a mining machinery of coal–rock cutting. In order to study the best pick layout of bolter miner cutting head, three kinds of pick layouts were designed. The performance evaluation of cutting head under the condition of different rotational speeds and pick layouts was intensively studied by simulations and experiments. And the reality of the simulation is verified by cutting experiments. The aim of this research is to provide theoretical guidance for the design of bolter miner cutting head.

Journal of Mining Science. 2018;54(6):969-978
pages 969-978 views

Mineral Mining Technology

Features of Modern Approach to Selection of Haulage Systems for Open Pit Diamond Mines in Yakutia

Yakovlev V.L., Zyryanov I.V., Zhuravlev A.G., Cherepanov V.A.

Abstract

The results of the work on the scientific and technical framework of the open pit mine haulage machinery design for the national standard initiated by ALROSA Group in 2015 are presented. The experience of design and operation of haulage systems at open pit diamond mines in the permafrost zone is analyzed. Favorable operating conditions of haulage systems are determined with regard to peculiarities of open pit diamond mines. The sequential shaping of a haulage system all through the life of an open pit mine is substantiated. Application of such approach requires information technologies of transport system design, including computer modeling and multipath analysis under variability of numerous factors.

Journal of Mining Science. 2018;54(6):979-987
pages 979-987 views

Assessment and Prediction of Slope Stability in the Kentobe Open Pit Mine

Besimbaeva O.G., Khmyrova E.N., Nizametdinov F.K., Oleinikova E.A.

Abstract

Slope stability is assessed in the Kentobe open pit barite mine located in the east of the Atasui ore province. The estimated characteristics of rock mass strength are evaluated using two techniques: by VNIMI procedure and in RockLab environment. Slope stability assessment involved a computer program developed at the Karaganda State Technical University. For the calculation, in the mine layout, such details as inhomogeneity of pitwall rock mass, depth of mining, presence of weakening surfaces, etc. were specified. The calculations showed that the preset slopes of benches, safety berms and pit walls failed to ensure stability. The stability of slopes to be preserved requires flattening of the overall angle to 34° in the south-west pit wall and to 31° in the north-east pit wall. The stability factors in this case will be 1.24 and 1.21, respectively.

Journal of Mining Science. 2018;54(6):988-994
pages 988-994 views

Solving Problems in Ore Mining and Processing Using Information Technologies

Gromov E.V., Biryukov V.V., Zotov A.M.

Abstract

Specificity of using information technologies to improve safety and efficiency of integrated mineral mining is described. The results of works on creation of information resources for keeping and processing of data on rare earth and rare metal raw materials are presented. The application of the integrated approach to mineral mining under environmental constraints is described in terms of the Partomchorr deposit located in the Russian region of the Arctic. Low-waste technologies are substantiated for ore mining, processing and piling, as well as for mine waste management. The most important avenues of research in the area of automation and robotization of mining are identified.

Journal of Mining Science. 2018;54(6):995-1003
pages 995-1003 views

Mine Aerogasdynamics

Distribution of Methane Concentration in the Ventilating Area of the Longwall

Wasilewski S., Jamróz P.

Abstract

The paper presents an analysis of experimental data that include space–time distributions of methane concentration at the shearer-exploited longwall. The main objective of the observation was to identify the sources of methane emission and determine the methane distribution along the longwall and the adjacent workings. At present, numerical simulation methods are used more and more extensively while testing the air parameters in mine workings. The conducted analysis was also aimed at preparing input data for verification of numerical models of the longwall area as well as a simulation of the algorithm for controlling the shearer operating at the longwall being exploited in the seam exposed to methane hazards. The object of observation was longwall 841a, seam 405/2 in the Bielszowice mine. In the area of the longwall nine methane detectors (including two in the longwall) were located and used as common protection against methane hazard. As part of the experimental research, 10 additional methane detectors were located in the longwall and the adjacent workings, including 4 in the longwall.

Journal of Mining Science. 2018;54(6):1004-1013
pages 1004-1013 views

Mineral Dressing

Effect of Chemical and Phase Compositions on Absorption and Flotation Properties of Tin–Sulphide Ore Tailings with Dibutyl Dithiocarbamate

Matveeva T.N., Chanturia V.A., Gromova N.K., Lantsova L.B.

Abstract

—Using UV-visible spectrophotometry, it is found that old tailings of Solnechny Mining and Processing Plant are characterized with high absorptive capacity relative to sodium dibutyl dithiocarbamate (DBDTC) and require high consumption of collecting agents in flotation. The optical and scanning electron microscopy tools revealed gypsum-cemented finely dispersed fractions (smaller than 20 μm) coating larger mineral particles (60–80 μm). Minerals are represented by chalcopyrite, pyrrhotine, pyrite, sphalerite, jamesonite and cassiterite; rocks are quartz and silicates. A feature of these old tailings is supergene mineralization and sulphide oxidation products. Alongside with cassiterite, varlamovite is present as a typical product of stannite-group tin sulfosalts modification. New experimental data on flotation of Solnechny MPP tailings with DBDTC are obtained. The flotation experiments show that DBDTC addition to butyl xanthate (at ratio of 1: 3) enables increased recovery of copper, lead, zinc and silver in bulk concentrate and reduces loss of these minerals in slime.

Journal of Mining Science. 2018;54(6):1014-1023
pages 1014-1023 views

Relation between Hydrocarbon Radical Structure and Collecting Abilities of Flotation Agent

Kondrat’ev S.A., Sem’yanova D.V.

Abstract

Structural features of hydrocarbon fragment of collecting agents for nonsulphide minerals, which show high recovery of useful components, are discussed. Introduction of nitrogen or oxygen atoms in collector molecule weakens hydrophobic properties of mineral coating. Decrease in the free surface energy at the mineral-liquid interface in the thermodynamic formulation of the problem on formation of a flotation aggregate reduces the likelihood of such formation. The causes of an increased collecting ability of a flotation agent with polar groups in the hydrocarbon fragment are disclosed based on the mechanism of physically adsorbed collectors and kinetics of formation of flotation aggregate. The kinetic approach to description of flotation event demonstrates functionality of electronegative oxygen and nitrogen atoms in the hydrocarbon chain of a collecting agent molecule. The reason for preferable introduction of nitrogen or oxygen atoms in hydrocarbon fragment of collector molecule near a hydrophilic group is found. High surface pressure and spreading rate of an agent film are governed by the developed hydrocarbon fragment of collector molecules, sufficient concentration of the agent at the mineral surface and by the high surface tension of bubbles in flotation.

Journal of Mining Science. 2018;54(6):1024-1034
pages 1024-1034 views

Increasing Efficiency of Pechenga Rebellious Copper-Nickel Sulphide Ore Flotation

Chernousenko E.V., Neradovsky Y.N., Kameneva Y.S., Vishnyakova I.N., Mitrofanova G.V.

Abstract

Results of research into low-grade rebellious copper-nickel ore are presented. The mineralogical analysis reveals features of material composition, which affect processing properties of the ore—fine primary dissemination, essential serpentinization and substitution of insets by magnetite, as well as considerable fine difficult-to-dissociate epigenetic impregnation. The main causes of insufficient nickel recovery at the accepted modes of processing are determined. With a view to increasing concentration efficiency of this ore, different milling and flotation modes are considered. Ways to improve processing performance of this-type ore are identified.

Journal of Mining Science. 2018;54(6):1035-1040
pages 1035-1040 views

Geoinformation Science

Modeling Objects and Processes within a Mining Technology as a Framework for a System Approach to Solve Mining Problems

Lukichev S.V., Nagovitsyn O.V.

Abstract

The modern trends in advance of information support tools for the mining industry call for an integrated solution of technological problems based on a common software platform to ensure prompt development of a novel functional or adaptation of the available one to mining conditions. In this case, of key importance becomes the ideology to develop an information system capable to realize functions of the platform. Relying on more than 20 years experience in evolution of MINEFRAME mining geology information system (MGIS), there are grounds to suggest that the optimal way is to create an object-oriented platform capable to model and to control mining and geological objects in order to grant designers a novel application software for access to the basic MGIS functional. Implementation of this approach allows solving such important problems as higher stabilization of software operation by means of screened access to software tools of the basic level as well as promotion of MGIS functional advance owing to a feasibility to design application programs with the use of the procedures library and the platform functions.

Journal of Mining Science. 2018;54(6):1041-1049
pages 1041-1049 views