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Vol 36, No 12 (2016)

Article

Optimal technological base for long workpieces

Kremleva L.V., Malygin V.I., Lobanov N.V.

Abstract

A method is proposed for calculating the technological base in the case of long stepped workpieces, each step of which is a solid of revolution. The method is based on contactless measurement of the cross sections of the cylindrical segments. Optimization of the axial base ensures the most uniform distribution of the margin over the cylindrical surface.

Russian Engineering Research. 2016;36(12):991-994
pages 991-994 views

Torsional rigidity of harmonic gear drives

Timofeev G.A., Kostikov Y.V.

Abstract

A model is proposed for harmonic gear drives. The model takes into account that harmonic engagement involves multiple pairs and multiple zones and also takes account of the manufacturing and assembly errors, the deformation of the drive components, and the adjustment of the gaps in the engagement under load. By means of the model, harmonic gear drives with high torsional rigidity may be designed.

Russian Engineering Research. 2016;36(12):995-998
pages 995-998 views

Determining the deformation in elastoplastic flexure

Brovman M.Y.

Abstract

Calculation of the flexural deformation of workpieces on the basis of a single formula over the whole range of elastoplastic deformation is considered.

Russian Engineering Research. 2016;36(12):999-1000
pages 999-1000 views

Design of heavy-duty bearings with oil–air lubrication

Zhirkin Y.V., Puzik E.A., Sultanov N.L.

Abstract

Analytical formulas are obtained for the thermal state of a bearing with oil–air lubrication; the viscosity class of the lubricant is taken into account. Recommendations are made regarding the structure of the oil-supply channels and the sealing of the frictional module.

Russian Engineering Research. 2016;36(12):1001-1003
pages 1001-1003 views

Surface microgeometry after selective laser sintering of metal powder

Morozov V.V., Gusev V.G., Dvoryaninova T.P.

Abstract

A multifactorial model is proposed for the surface microgeometry after selective laser sintering of metal powder. The dependence of the microgeometry on the following dominant factors is established: the laser power, the speed of the laser beam, and the scanning increment.

Russian Engineering Research. 2016;36(12):1004-1007
pages 1004-1007 views

Influence of surface plastic deformation on the flexural rigidity of shafts

Zaides S.A., Nguyen K.V.

Abstract

In complete surface plastic deformation, the influence of the reduction on the residual stress and its distribution in long shafts is investigated.

Russian Engineering Research. 2016;36(12):1008-1011
pages 1008-1011 views

New additive technologies based on ion beams

Sokolov Y.A., Pavlushin N.V., Kondrat’ev S.Y.

Abstract

The use of ion beams offers new possibilities in the powder synthesis of multicomponent composites with controllable structure. A system for the synthesis of composites is proposed.

Russian Engineering Research. 2016;36(12):1012-1016
pages 1012-1016 views

Diamond cutting of granite

Borovskii G.V., Kamenetskii L.I., Nadol’skii M.A., Neginskii E.A., Maslov A.R.

Abstract

The cutting of granite by a polycrystalline diamond tool is studied, so as to determine the force required in the process. This information is needed in the design of a test bench that may be used in certification of rock-cutting tools.

Russian Engineering Research. 2016;36(12):1017-1019
pages 1017-1019 views

Modified multifunctional coatings on tools used in the turning of high-strength cast iron

Volkov D.I., Proskuryakov S.L., Druzhkov S.S.

Abstract

The surface modification of metal-cutting tools by physical coating deposition is considered. Such coatings are intended to improve the efficiency in the turning of high-strength cast iron.

Russian Engineering Research. 2016;36(12):1020-1024
pages 1020-1024 views

Multifunctional equipment for machining gas-turbine components

Poletaev V.A., Tsvetkov E.V.

Abstract

A multipurpose grinding and milling center for machining the blades of gas-turbine engines is described. The characteristics of a prototype Russian SXS735TC2 multifunctional system are presented. The individual components of the system are analyzed.

Russian Engineering Research. 2016;36(12):1025-1029
pages 1025-1029 views

Composite hard-alloy end mills

Mokritskii B.Y., Vereshchagin V.Y., Mokritskaya E.B., Pyachin S.A., Belykh S.V., Vereshchagin A.S.

Abstract

One-piece hard-alloy end mills are characterized by excellent wear resistance but they are too expensive, on account of the frequent shaft failure. Multicomponent hard-alloy end mills are even more expensive. In many operating conditions, however, composite hard-alloy end mills are competitive with onepiece and multicomponent mills and are much less expensive.

Russian Engineering Research. 2016;36(12):1030-1032
pages 1030-1032 views

Parametric self-excitation of a dynamic end-milling machine

Zakovorotnyi V.L., Gubanova A.A., Luk’yanov A.D.

Abstract

The parametric self-excitation of a dynamic end-milling machine is considered. Parametric selfexcitation, accompanied by stability loss, significantly impairs the properties of the system. The factors affecting parametric self-excitation include the cutting conditions—in particular, the tool speed—and the tool geometry, which determines the orientation of the cutting forces. Some regions of stability during parameter variation are noted.

Russian Engineering Research. 2016;36(12):1033-1039
pages 1033-1039 views

Cutting-force components in turning by tools with no cutting tip

Filippov A.V., Filippova E.O., Chazov P.A.

Abstract

Turning by tools that are characterized by a linear or curved cutting blade but have no cutting tip is studied experimentally. The influence of the depth and cutting speed, the supply, and the cutter inclination on the components Pz and Py of the cutting force is investigated in inverse and direct cutting.

Russian Engineering Research. 2016;36(12):1040-1043
pages 1040-1043 views

Fast drilling of small-diameter holes by core flat drills

Myasnikov Y.I., Pimenov D.Y.

Abstract

Attention focuses on the fast drilling of small-diameter holes by core flat drills, hard-alloy drills, and unidirectional drills with the supply of working fluid to the cutting zone. Means of improving the productivity are discussed. The best approach to drilling small-diameter holes is outlined.

Russian Engineering Research. 2016;36(12):1044-1047
pages 1044-1047 views

Model of formation of processing errors intragrinding

Pereverzev P.P., Akintseva A.V.

Abstract

A model is proposed for the errors in internal grinding. It may be used in a system for optimizing the automatic cycles so as to ensure specified precision and surface quality. The model takes account of all the basic types of errors observed in internal grinding: the error in the diameter, noncircularity, radial runout, noncylindrical form, fluctuation of the longitudinal profile, and total radial runout. The margin actually removed in the internal grinding of circular and noncircular workpieces is considered. The renumbering of the radius of cross section g from which machining begins in pass i of step z is described.

Russian Engineering Research. 2016;36(12):1048-1053
pages 1048-1053 views

Influence of residual deformation after abrasive machining and centrifugal finishing on ball-bearing assembly

Iznairov B.M., Vasin A.N., Balaev A.F., Yakovishin A.S., Mazina A.A., Sidorenko A.D., Savran S.A., Konovalov V.V., Korolev A.V., Mukhina E.V., Korolev A.A., Davidenko O.Y.

Abstract

Experimental data are presented regarding the influence of residual deformation after abrasive machining and centrifugal finishing on ball-bearing assembly.

Russian Engineering Research. 2016;36(12):1054-1055
pages 1054-1055 views

Influence of ball precision on the assembly of radial thrust ball bearings

Korolev A.V., Yakovishin A.S., Korolev A.A., Davidenko O.Y., Iznairov B.M., Balaev A.F., Mukhina E.V., Mazina A.A., Sidorenko A.D., Savran S.A., Konovalov V.V.

Abstract

The influence of ball precision on the assembly of ball bearings is theoretically studied.

Russian Engineering Research. 2016;36(12):1056-1057
pages 1056-1057 views

Uncertainties in measuring the compressor-blade profile in a gas-turbine engine

Bolotov M.A., Pechenin V.A., Ruzanov N.V.

Abstract

The proposed mathematical model permits assessment of the uncertainties in measuring the profile of compressor blades in a gas-turbine engine. The following geometric parameters may be calculated by means of the model: the radius of the input and output edges; the maximum profile thickness; the profile thickness at the input and output edges; and the chord width. The model may be used to determine the probability characteristics of the uncertainties in measuring the compressor-blade profile in a gas-turbine engine.

Russian Engineering Research. 2016;36(12):1058-1065
pages 1058-1065 views