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Vol 37, No 10 (2017)

Article

Control system for the Stirling engine

Sayapin S.N.

Abstract

A new control system is proposed for Stirling engines. The system is based on a sealed external system for hydrogen sorption and desorption, with a thermoelectric heating and cooling system. It is intended to improve the operational reliability and the safety of the maintenance crew; to reduce the operational noise level; and to reduce the size and mass of the motor and simplify its design.

Russian Engineering Research. 2017;37(10):841-844
pages 841-844 views

Dynamic characteristics of pressure regulators with elastic shutoff valves

Syrkin V.V., Edigarov V.R., Treier V.A.

Abstract

The dynamic characteristics of a pressure regulator (a direct-action safety valve) are investigated. A regulator with a shutoff valve made of elastic material and reinforced by an elastic spring is described. The phase-trajectory method is used to establish the parameters of the regulator and the conditions in which it operates stably.

Russian Engineering Research. 2017;37(10):845-849
pages 845-849 views

Localization of the creep in rectangular samples at high temperature

Teraud W.V.

Abstract

On the basis of experimental data, a criterion is derived for determining the localization time of the deformation in plane samples under tension at high temperature. The time of uniform deformation of the sample is determined.

Russian Engineering Research. 2017;37(10):850-856
pages 850-856 views

Fuel preparation and combustion in rocket and jet engines

Brenn G., Kozlov A.A., Borovik I.N., Strokach E.A.

Abstract

A method is proposed for investigating the processes in the combustion chamber of chemical heat engines. In this method, the processes in the combustion chamber and the fuel injector are considered.

Russian Engineering Research. 2017;37(10):857-862
pages 857-862 views

Transfer films in a PTFE–steel pair at different temperatures

Sedakova E.B., Kozyrev Y.P.

Abstract

The wear of the polytetrafluoroethylene–steel frictional pair is investigated. The dependence of the frictional coefficient and the wear on the contact temperature is determined. The temperature range of adhesive wear is established for polytetrafluoroethylene.

Russian Engineering Research. 2017;37(10):863-865
pages 863-865 views

Fatigue failure at low temperatures

Kabaldin Y.G., Anosov M.S., Shatagin D.A., Sidorenkov D.V., Golovin A.A., Zhelonkin M.A.

Abstract

The fatigue failure of steel 20 at low temperatures is considered. Strain hardening of the surface layers is found to occur in adiabatic conditions at low temperatures. That increases the fatigue strength. Fatigue cracks form and grow along the grain boundaries. The influence of impurities on the fatigue failure of low-carbon steel is studied.

Russian Engineering Research. 2017;37(10):866-873
pages 866-873 views

Hard alloy coatings produced by electric contact explosions

Novikov S.V., Kuznetsova E.V., Gershman I.S.

Abstract

The application of hard alloy coatings by means of electrical contact explosions is considered. This method may be used to strengthen heat-treated multicutter tools.

Russian Engineering Research. 2017;37(10):874-876
pages 874-876 views

Improving the performance of high-strength steel castings by specialized cooling

Chernyshov E.A., Romanov A.D., Romanova E.A.

Abstract

The influence of microcooling and external cooling on the structure and mechanical properties of moderately alloyed high-strength special-purpose steel and also on the morphology of its nonmetallic inclusions is investigated. The properties of castings obtained in different molds and in different conditions are compared. The influence of hybrid (external and internal) modification of the casting process on the quality of heavy housing castings is investigated.

Russian Engineering Research. 2017;37(10):877-881
pages 877-881 views

Wear resistance of cutting tools with a plasma-modified surface layer

Brzhozovskii B.M., Zinina E.P., Martynov V.V., Pleshakova E.S.

Abstract

An analytical model is obtained for calculating the working life of a cutting tool with a plasmamodified surface layer. It permits calculation of the conditions ensuring increased wear resistance of the tool and hence increased reliability in manufacturing on numerically controlled machine tools.

Russian Engineering Research. 2017;37(10):882-887
pages 882-887 views

More precise determination of the cutting forces at the tool’s rear surface

Popov A.V., Dugin A.V.

Abstract

Two methods have been proposed for more precise determination of the cutting forces when using tools with different wear at the rear surface: in one, the actual contact is taken into account; in the other (proposed by Zorev), it is ignored. In the present work, these methods are compared.

Russian Engineering Research. 2017;37(10):888-891
pages 888-891 views

Monitoring system for high-tech equipment

Kuznetsova V.B., Kondusov D.V., Serdyuk A.I., Sergeev A.I.

Abstract

Many organizations and automated data-processing systems are involved in analysis of the logistical support (ALS) of high-tech equipment. Therefore, the initial data and the results of analysis must be presented in standardized form. That calls for an integrated informational model describing all the relevant data elements, their attributes, and their relationships. In ALS, the instruments that monitor the operation of the high-tech equipment form an important component of the information system.

Russian Engineering Research. 2017;37(10):892-896
pages 892-896 views

Regulation of the machining precision by programmed tool correction

Bekaev A.A., Maksimov Y.V., Kuz’minskii D.L., Strokov P.I.

Abstract

On the basis of a mathematical model of a machining center, a method of programmed correction of the tool and workpiece motion in numerically controlled metal-cutting machines is proposed. This method improves the machining precision in real time.

Russian Engineering Research. 2017;37(10):897-900
pages 897-900 views

Effectiveness of structural–parametric synthesis of metal-cutting systems

Ivakhnenko A.G., Kuts V.V., Erenkov O.Y., Ivakhnenko E.O., Oleinik A.V.

Abstract

The effectiveness of structural–parametric synthesis of metal-cutting systems is assessed in comparison with the traditional design approach.

Russian Engineering Research. 2017;37(10):901-905
pages 901-905 views

Relation between the tool database and the CAM system in designing operations on a numerically controlled machine tool

Grechishnikov V.A., Urmanov M.D., Khusainov R.M., Yurasov S.Y., Yurasova O.I.

Abstract

A method is proposed for formulating a tool database with reference to the machine tools and recommended operating conditions at a specific plant. The database may be used to program machining operations in a CAM system.

Russian Engineering Research. 2017;37(10):906-909
pages 906-909 views

Copper-coated electrodes for electrical discharge machining of 38X2H2MA steel

Ablyaz T.R., Shlykov E.S., Kremlev S.S.

Abstract

The use of copper-coated aluminum electrodes in the electrical discharge machining of 38X2H2MA steel is assessed. Such electrodes prove effective. The use of coated electrodes improves the economics of electrical discharge machining by permitting the use of cheaper materials in the electrode core.

Russian Engineering Research. 2017;37(10):910-911
pages 910-911 views

Durable grinding head for universal machines

Safarov D.T., Kondrashov A.G., Kas’yanov S.V., Faskhutdinov A.I.

Abstract

A grinding head has been developed for a universal grinding machine. Operational tests confirm its long life and high performance.

Russian Engineering Research. 2017;37(10):912-915
pages 912-915 views

Optimal cutting time and speed in abrasive lapping of ceramic

Makarov V.F., Muratov K.R., Gashev E.A.

Abstract

The cutting time and speed in the abrasive lapping of zirconia ceramics are investigated. Their influence on the productivity and final surface roughness is considered. The optimal cutting time and speed are determined

Russian Engineering Research. 2017;37(10):916-918
pages 916-918 views

Composites with improved absorption of noise and vibration

Grechishnikov V.A., Gumerov I.F., Gumerov M.I., Lakhno A.V., Shafigullin L.N., Yurasov S.Y., Shafigullina G.R., Voronenko V.P.

Abstract

The development of composites based on thermosetting resins with improved vibration and noise absorption is considered. Mathematical and topological models are proposed to describe the influence of the composition on the vibration and noise absorption and elastic properties of the composites. The composition of filled epoxy, polyester, and polyurethane vibration-absorbing composites is optimized in terms of their loading, dynamic, and economic characteristics.

Russian Engineering Research. 2017;37(10):919-924
pages 919-924 views

Glass-filled polyurethane materials produced by fiber composite spraying

Gumerov I.F., Gumerov A.F., Lakhno A.V., Shafigullin L.N., Yurasov S.Y., Shafigullina G.R.

Abstract

By using polymer composites in auto parts, the vehicle mass may be considerably reduced, with improvement in the dynamic properties and load capacity of the vehicle and also in its fuel consumption and tailpipe emissions. In the present work, recommendations are made for improving the performance of glassfilled polyurethane materials produced by fiber composite spraying. To that end, the thermal stability, impact strength, high-temperature strength, and Shore D hardness are determined in accordance with Technical Specifications TU 2292-010-14682925–2014. The sound absorption and UV resistance of the composites are also determined.

Russian Engineering Research. 2017;37(10):925-928
pages 925-928 views