


Vol 38, No 6 (2018)
- Year: 2018
- Articles: 19
- URL: https://journal-vniispk.ru/1068-798X/issue/view/14029
Article
Mechatronic Motorized Spindle with Hydrostatic Bearings and a Piezohydraulic Generator of Resonant Axial Microoscillations
Abstract
A mechatronic motorized spindle with hydrostatic bearings and a contact-free piezohydraulic generator of resonant axial spindle microoscillations is proposed. The boundary problem is solved for a nonsteady Reynolds equation in laminar motion, with no cavitation of the working fluid. On that basis, analytical formulas are derived for the dynamic-pressure distribution of the working fluid and the dynamic axial force created in the gap of the piezohydraulic generator.









Correction of Rolling Mill Mechatronic System to Limit Dynamic Loads
Abstract
Regulation in the mechatronic system of a DUO-300 rolling mill is investigated. The dynamics of an electric drive with a predictive PI controller in the current loop is analyzed. Methods are proposed for damping of self-oscillation and decrease in dynamic loads within the mechatronic system.






Wear and Performance of Hard Alloys
Abstract
The resistance of single-carbide alloys with modified binder to high-temperature gas corrosion is investigated. Increase in the cobalt and molybdenum content in the hard alloys decreases their stability while adding iron and copper to the cobalt binder, along with a small quantity of titanium (up to 2%), improves the stability and performance of the alloys.






Ultrasonic Cutting of Polymers
Abstract
The use of ultrasound in cutting plastics, synthetic fabrics, and polymer films is considered. A practical configuration is outlined, and the benefits of ultrasound in cutting are presented. The influence of the parameters in ultrasonic cutting on the productivity and the quality of the machined polymer is analyzed.






Frictional Coefficients between Aluminum–Silicon Alloy and Cutting Inserts with MPCVD Diamond Coatings
Abstract
The frictional coefficients at the front and rear surfaces of a VK6 hard-alloy cutter with experimental nano- and microcrystalline CVD diamond coatings applied in microwave plasma are determined by extrapolation to zero cut-layer thickness. It is found that, for diamond coatings with a single microcrystalline layer and those with both a microcrystalline layer and a nanocrystalline layer, the frictional coefficients are less than for an uncoated hard-alloy cutter and also for a cutter with a Sandvik diamond coating.



Assessing the Difficulty and Cost of Research and Development for the Case of Distributed Aviation Systems
Abstract
Assessment of the difficulty and cost of research and development relating to distributed aviation systems is considered. A problem is that the participants in development projects may assess them subjectively. Analysis of the basic methods used to assess the difficulty and cost of research and development in industry and associated fields reveals their deficiencies.



Estimating the Effectiveness of Personnel Management at Aviation Enterprises
Abstract
Assessment of the effectiveness of personnel management at the United Aircraft Corporation (UAC) is considered. Three groups of personnel-management functions are identified. Their significance is analyzed in the light of the organization’s life cycle. Assessment of the outsourcing of functions on the basis of functional and cost analysis is proposed.



Economic Efficiency and Hourly Operational Cost of High-Speed Equipment
Abstract
The hourly operating cost of equipment provides an assessment of its operational efficiency, in monetary terms. Often, enterprises need to assess product quality. By the proposed method, without complex cost/benefit calculations, the proportion of the cost corresponding to each piece of equipment in a production system may be calculated simply on the basis of the labor intensity of machining and the operational efficiency OEE of the equipment. It is also useful for managers and workers to know the cost of an hour of downtime for particular equipment and to understand the losses in the shop and the enterprise as a whole. Such awareness assists in loss prevention.



Parametric Synthesis of Supply Drives for CNC Metalworking Machines
Abstract
Parametric synthesis of a two-mass supply drive is considered, in the case where one mass is the moment of inertia of the drive’s rotating part, while the other is the reduced moment of inertia of the drive’s linearly moving part. The elastic coupling between the masses determines the axial rigidity of the drive. In synthesis, the parameters of the electromechanical system are determined by setting the coefficients of the characteristic polynomial equal to the coefficients of the polynomial approximating an ideal low-frequency filter.



Superhigh-Speed Electric Motor with Unipolar Magnetic Bearing
Abstract
New unipolar magnetic bearings of high-speed and superhigh-speed electric motors for different branches of industry are described. A new design is proposed and investigated by computer simulation. On the basis of the results, a mockup is created, and the computer models are verified.



Adjustable Reamer Ensuring Scratch-Free Extraction from the Machined Hole
Abstract
An adjustable reamer permitting scratch-free extraction from the machined hole is described. Formulas for the geometric parameters of reamers with diameters in the range 32–140 mm are presented. The results required for the development of design documentation are derived.



Electromechanical Hardening of VT22 Titanium Alloy in Screw-Cutting Lathes
Abstract
The influence of electromechanical treatment on the hardening of VT22 titanium alloy is determined. The microstructure of the hardened surfaces is investigated, and the hardness is measured at different depths. Recommendations are made regarding the selection of electromechanical treatment methods.



Electrolytic Plasma Surface Polishing of Complex Components Produced by Selective Laser Melting
Abstract
The applicability of electrolytic plasma surface polishing to complex components produced by selective laser melting (SLM) is analyzed. By electrolytic plasma polishing by electrolyte spraying, the surface quality of components produced by SLM may be improved. This technology is found to decrease the surface roughness from Ra = 5.6 μm to 1.4 μm. The optimal pressure of the electrolyte jet is 0.02–0.05 MPa. At high pressures, the process becomes unstable. By electrolytic plasma polishing on the basis of electrolyte jets, uniform external and internal surface roughness of components produced by SLM may be ensured.



Assessing the Effectiveness of Solid Lubricants
Abstract
The effectiveness of a proposed solid lubricant is investigated, on the basis of the abrasive cutting coefficients. Its dependence on the grinding conditions, the characteristics of the boron-nitride wheel, and the alloying of high-speed steel is determined. The lubricant reduces the abrasive cutting coefficient by about 40–50%. A method is proposed for measuring the frictional coefficient. The benefits of lubricant application are assessed. The utility of the abrasive cutting coefficient in estimating the effectiveness of solid lubricant is confirmed.


