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Vol 38, No 6 (2018)

Article

Mechatronic Motorized Spindle with Hydrostatic Bearings and a Piezohydraulic Generator of Resonant Axial Microoscillations

Golovin A.O., Kurzakov A.S., Shatokhin S.N.

Abstract

A mechatronic motorized spindle with hydrostatic bearings and a contact-free piezohydraulic generator of resonant axial spindle microoscillations is proposed. The boundary problem is solved for a nonsteady Reynolds equation in laminar motion, with no cavitation of the working fluid. On that basis, analytical formulas are derived for the dynamic-pressure distribution of the working fluid and the dynamic axial force created in the gap of the piezohydraulic generator.

Russian Engineering Research. 2018;38(6):419-423
pages 419-423 views

Flammability of New Diesel Fuels

Kartashevich A.N., Plotnikov S.A.

Abstract

Analytical evaluation of the flammability of alternative and blended fuels is considered. A method is proposed for determining the cetane number and ignition delay for fuels and the combustion characteristics in diesel engines.

Russian Engineering Research. 2018;38(6):424-427
pages 424-427 views

Characteristics of Plunger Pumps

Velikanov N.L., Naumov V.A., Koryagin S.I.

Abstract

The output pressure of a plunger pump is studied experimentally as a function of the productivity. The corresponding empirical formula is derived.

Russian Engineering Research. 2018;38(6):428-430
pages 428-430 views

Correction of Rolling Mill Mechatronic System to Limit Dynamic Loads

Malafeev S.I., Malafeeva A.A., Konyashin V.I.

Abstract

Regulation in the mechatronic system of a DUO-300 rolling mill is investigated. The dynamics of an electric drive with a predictive PI controller in the current loop is analyzed. Methods are proposed for damping of self-oscillation and decrease in dynamic loads within the mechatronic system.

Russian Engineering Research. 2018;38(6):431-433
pages 431-433 views

Dynamic Modeling of an Active Damper

Mikhailov V.P., Bazinenkov A.M., Dolinin P.A., Stepanov G.V.

Abstract

A dynamic model of the starting current of an active damper based on a magnetorheological elastomer is described, Experimental data for the damper are derived.

Russian Engineering Research. 2018;38(6):434-437
pages 434-437 views

Wear and Performance of Hard Alloys

Ryzhkin A.A., Burlakova V.E., Novikova A.A.

Abstract

The resistance of single-carbide alloys with modified binder to high-temperature gas corrosion is investigated. Increase in the cobalt and molybdenum content in the hard alloys decreases their stability while adding iron and copper to the cobalt binder, along with a small quantity of titanium (up to 2%), improves the stability and performance of the alloys.

Russian Engineering Research. 2018;38(6):438-441
pages 438-441 views

Mobile System for Restoring the Sealing Surfaces of Pipeline Valves

Zaides S.A., Gaisin S.N.

Abstract

A single-disk grinding head with simple primary kinematics does not ensure satisfactory machining of the sealing surfaces of pipeline gate valves. New multidisk grinding heads are considered.

Russian Engineering Research. 2018;38(6):442-445
pages 442-445 views

Ultrasonic Cutting of Polymers

Volkov S.S., Nerovnyi V.M., Kobernik N.V.

Abstract

The use of ultrasound in cutting plastics, synthetic fabrics, and polymer films is considered. A practical configuration is outlined, and the benefits of ultrasound in cutting are presented. The influence of the parameters in ultrasonic cutting on the productivity and the quality of the machined polymer is analyzed.

Russian Engineering Research. 2018;38(6):446-449
pages 446-449 views

Theory of Intermittent Cutting. 2. Existing Approaches

Bol’shakov A.N.

Abstract

Existing approaches to cutting are analyzed. The advantages and disadvantages of each model are considered in detail.

Russian Engineering Research. 2018;38(6):450-456
pages 450-456 views

Frictional Coefficients between Aluminum–Silicon Alloy and Cutting Inserts with MPCVD Diamond Coatings

Ashkinazi E.E., Ral’chenko V.G., Konov V.I., Vinogradov D.V., Tsygankov P.A., Dryzhak E.A., Khomich A.V.

Abstract

The frictional coefficients at the front and rear surfaces of a VK6 hard-alloy cutter with experimental nano- and microcrystalline CVD diamond coatings applied in microwave plasma are determined by extrapolation to zero cut-layer thickness. It is found that, for diamond coatings with a single microcrystalline layer and those with both a microcrystalline layer and a nanocrystalline layer, the frictional coefficients are less than for an uncoated hard-alloy cutter and also for a cutter with a Sandvik diamond coating.

Russian Engineering Research. 2018;38(6):457-461
pages 457-461 views

Assessing the Difficulty and Cost of Research and Development for the Case of Distributed Aviation Systems

Ermakova O.V.

Abstract

Assessment of the difficulty and cost of research and development relating to distributed aviation systems is considered. A problem is that the participants in development projects may assess them subjectively. Analysis of the basic methods used to assess the difficulty and cost of research and development in industry and associated fields reveals their deficiencies.

Russian Engineering Research. 2018;38(6):462-465
pages 462-465 views

Estimating the Effectiveness of Personnel Management at Aviation Enterprises

Fedotova M.A., Tikhonov A.I., Novikov S.V.

Abstract

Assessment of the effectiveness of personnel management at the United Aircraft Corporation (UAC) is considered. Three groups of personnel-management functions are identified. Their significance is analyzed in the light of the organization’s life cycle. Assessment of the outsourcing of functions on the basis of functional and cost analysis is proposed.

Russian Engineering Research. 2018;38(6):466-468
pages 466-468 views

Economic Efficiency and Hourly Operational Cost of High-Speed Equipment

Shmatkov V.S., Shmatkova A.V.

Abstract

The hourly operating cost of equipment provides an assessment of its operational efficiency, in monetary terms. Often, enterprises need to assess product quality. By the proposed method, without complex cost/benefit calculations, the proportion of the cost corresponding to each piece of equipment in a production system may be calculated simply on the basis of the labor intensity of machining and the operational efficiency OEE of the equipment. It is also useful for managers and workers to know the cost of an hour of downtime for particular equipment and to understand the losses in the shop and the enterprise as a whole. Such awareness assists in loss prevention.

Russian Engineering Research. 2018;38(6):469-473
pages 469-473 views

Parametric Synthesis of Supply Drives for CNC Metalworking Machines

Bushuev V.V., Molodtsov V.V., Novikov V.A.

Abstract

Parametric synthesis of a two-mass supply drive is considered, in the case where one mass is the moment of inertia of the drive’s rotating part, while the other is the reduced moment of inertia of the drive’s linearly moving part. The elastic coupling between the masses determines the axial rigidity of the drive. In synthesis, the parameters of the electromechanical system are determined by setting the coefficients of the characteristic polynomial equal to the coefficients of the polynomial approximating an ideal low-frequency filter.

Russian Engineering Research. 2018;38(6):474-479
pages 474-479 views

Superhigh-Speed Electric Motor with Unipolar Magnetic Bearing

Ismagilov F.R., Vavilov V.E.

Abstract

New unipolar magnetic bearings of high-speed and superhigh-speed electric motors for different branches of industry are described. A new design is proposed and investigated by computer simulation. On the basis of the results, a mockup is created, and the computer models are verified.

Russian Engineering Research. 2018;38(6):480-484
pages 480-484 views

Adjustable Reamer Ensuring Scratch-Free Extraction from the Machined Hole

Zheleznov G.S., Shirokov A.V.

Abstract

An adjustable reamer permitting scratch-free extraction from the machined hole is described. Formulas for the geometric parameters of reamers with diameters in the range 32–140 mm are presented. The results required for the development of design documentation are derived.

Russian Engineering Research. 2018;38(6):485-487
pages 485-487 views

Electromechanical Hardening of VT22 Titanium Alloy in Screw-Cutting Lathes

Yakovlev S.A., Zamal’dinov M.M., Nuretdinova Y.V., Mishanin A.L., Igonin V.N., Sotnikov M.V., Khabarova V.V.

Abstract

The influence of electromechanical treatment on the hardening of VT22 titanium alloy is determined. The microstructure of the hardened surfaces is investigated, and the hardness is measured at different depths. Recommendations are made regarding the selection of electromechanical treatment methods.

Russian Engineering Research. 2018;38(6):488-490
pages 488-490 views

Electrolytic Plasma Surface Polishing of Complex Components Produced by Selective Laser Melting

Ablyaz T.R., Muratov K.R., Radkevich M.M., Ushomirskaya L.A., Zarubin D.A.

Abstract

The applicability of electrolytic plasma surface polishing to complex components produced by selective laser melting (SLM) is analyzed. By electrolytic plasma polishing by electrolyte spraying, the surface quality of components produced by SLM may be improved. This technology is found to decrease the surface roughness from Ra = 5.6 μm to 1.4 μm. The optimal pressure of the electrolyte jet is 0.02–0.05 MPa. At high pressures, the process becomes unstable. By electrolytic plasma polishing on the basis of electrolyte jets, uniform external and internal surface roughness of components produced by SLM may be ensured.

Russian Engineering Research. 2018;38(6):491-492
pages 491-492 views

Assessing the Effectiveness of Solid Lubricants

Panaioti V.A., Asadova Y.S., Nemenko M.V.

Abstract

The effectiveness of a proposed solid lubricant is investigated, on the basis of the abrasive cutting coefficients. Its dependence on the grinding conditions, the characteristics of the boron-nitride wheel, and the alloying of high-speed steel is determined. The lubricant reduces the abrasive cutting coefficient by about 40–50%. A method is proposed for measuring the frictional coefficient. The benefits of lubricant application are assessed. The utility of the abrasive cutting coefficient in estimating the effectiveness of solid lubricant is confirmed.

Russian Engineering Research. 2018;38(6):493-497
pages 493-497 views