Vol 39, No 9 (2019)

A mathematical model is developed for determining the inert-gas pressure within rectangular channels in multilayer structures. The model permits calculation of the pressure, stress, and damage in the shaping of materials with different properties. The influence of the relative channel height on the relative limiting rounding radius of a corner element and the membrane thickness and also on the failure time for titanium (VT6S) and aluminum (AMg6) alloys is investigated. The deformation processes are described by the energetic and kinetic theories of creep and damage for viscous flow.

The amplitude–frequency characteristics of hydraulic bearings under the action of broad-band random vibrations with different input root-mean-square acceleration are investigated. The damping of the vibrational signals by the hydraulic bearings is studied experimentally.

The open porosity of wear-resistant modified coatings is investigated, and their macrostructure is analyzed. A statistical method is proposed for describing the formation of porosity in the laminar structure of a powder coating. The matrix of transition probabilities is determined for a uniform Markov chain. The porosity of a coating on a smooth substrate is calculated.

A digital model of a cutting tool produced by neural-network modeling is considered. By means of this model, the composition and structure of a wear-resistant coating may be optimized. The machining conditions that ensure maximum wear resistance of the tool may also be identified.

The development of software for calculating the cutting parameters in the course of machining or in simulations is discussed. The software developed may be used to create and test new cutting tools.

Innovation and investment in the development of high-technology enterprises must be preceded by thorough feasibility studies. The potential errors in the associated management decisions may be categorized. In the light of such potential errors, feasibility studies must be verified by qualified and impartial experts, with a final verdict regarding the presence or absence of significant errors and perhaps recommendations for improvement. In the present work, the most common approaches to expert verification are categorized, and proposals are made regarding the development and synergetic combination of such methods.

A cooled transceiver housing of an active phased array antenna is produced by 3D printing from aluminum, on the basis of selective laser melting (SLM). The housing walls contain cooling channels, whose geometry ensures effective heat transfer from the active electronic components of the transceiver and also permits the manufacture of high-quality samples on existing 3D printing systems and facilitates cleaning of the channels after printing. The housing is made of AlSi10Mg aluminum, with an acceptable content of closed pores (no more than 1%). Its physicomechanical properties correspond to those of regular aluminum alloys used in the traditional manufacturing technology for such components. This housing may be used in advanced radar systems. The research permits recommendations for further development of the technology.

The thermostability of thin-walled structures is considered by means of a thermoelasticity problem in a three-dimensional quasi-static formulation. Finite-element models of panels in the form of a circular cylinder and a plate reinforced by ribs are constructed. Numerical solutions are obtained for the stability loss of thermoelastic thin-walled reinforced structures with intense edge heating by a mobile heat source.

A method is proposed for bench testing of reusable composite samples under intense thermal and ionizing radiation. Tests are conducted under intense energy fluxes. As a result of the tests, the temperature field and the displacement field at the surface of heat-shielding composite and in its depth are determined at different times. The proposed mathematical model adequately determines describes the temperature distribution in the composite shield under the action of intense energy and radiation fluxes. The influence of diffusion and the temperature field on the displacement field in the composite is studied. The theoretical results are compared with experimental data.

A method is developed for applying metallic, intermetallic, or ceramic coatings to a metal surface by means of ultrasound (high-frequency acoustic vibrations). The method may also be used to reinforce metallic surfaces by means of particles of another metal or ceramic. Under the action of ultrasound, chemical reactions and solid-phase diffusion are accelerated. That is accompanied by strong adhesion of the metal matrix to the particles; solid-phase transformations; and the formation of intermetallides, oxides, carbides, nitrides, and other compounds, depending on the surrounding gas and the powder composition. As a result, a composite coating or layer with nanostructure or microstructure is formed on the surface.

Assessment of the environmental impact of paints and varnishes is based on life-cycle analysis. A method is outlined for calculating the index and coefficients of environmental safety of the paints. Such assessments not only permit optimization of the paint composition in environmental terms but also selection of the safest coating from those available.