


Том 9, № 2 (2017)
- Год: 2017
- Статей: 11
- URL: https://journal-vniispk.ru/2070-0504/issue/view/12611
General Problems of Catalysis
Dynamic capacity of desiccants based on modified alumina at elevated pressures
Аннотация
Alumina desiccants obtained by extrusion molding of plastic pastes based on pseudoboehmite or bayerite-containing hydroxides including those modified by sodium and potassium ions were studied. The hydroxides were synthesized by hydration of the product of centrifugal thermal activation of gibbsite under mild conditions. The physicochemical and structural-mechanical properties of the desiccants (fresh and after nine adsorption–regeneration cycles) were studied. The dynamic capacity was determined at a pressure of 3MPa under conditions designed to model the industrial conditions. The sample obtained from bayeritecontaining hydroxide had a higher dynamic capacity than the sample obtained from pseudoboehmite-containing hydroxide at close texture and strength characteristics of adsorbents. Modification of the samples obtained from pseudoboehmite-containing hydroxide with potassium and sodium ions leads to decreased granule stability and increased volume, average pore size, and dynamic capacity. The potassium-modified sample of the desiccant had dynamic capacity as high as that of the sample obtained from bayerite-containing hydroxide at low load. After the cyclic tests, the phase composition, alkaline impurity contents, specific surface area, and crushing strength of the samples did not change within the error of determination. It was found that the prepared desiccants were highly stable in many adsorption–desorption cycles and the minimum dew point of –80°C could be reached during the drying.



Catalysis in Chemical and Petrochemical Industry
Bimetallic Pd–Cu/ZnO–Al2O3 and Pd–Cu/ZrO2–Al2O3 catalysts for methanol synthesis
Аннотация
Monometallic copper and bimetallic palladium-copper catalysts supported on ZnO–Al2O3 and ZrO2–Al2O3 were prepared by conventional impregnation method and tested in methanol synthesis reaction under elevated pressure (3.5 MPa) in gradientless reactor at 220°C. The physicochemical properties of prepared catalytic systems were studied using BET, X-ray, TPR-H2, TPD-NH3 techniques. The promotion effect of palladium on catalytic activity and selectivity of copper supported catalyst in methanol synthesis reaction was proven. The highest activity of this system is explained by the Pd–Cu alloy formation.



Kinetics of low-temperature steam reforming of propane in a methane excess on a Ni-based catalyst
Аннотация
Systematic studies were performed on low-temperature steam conversion or low-temperature steam reforming (LTSR) of propane in an excess of methane on a Ni-based catalyst. The LTSR of the methane–propane mixture is a two-stage process involving the irreversible steam conversion of propane into carbon dioxide and hydrogen and reversible methanation of carbon dioxide. Above ~250°C, the methanation of carbon dioxide is quasi-equilibrium. The rate of propane conversion during the LTSR of the methane–propane mixture is first-order based on propane; its activation energy is ~120 kJ/mol and is almost independent of the methane, carbon dioxide, hydrogen, and steam concentrations. This very simple macrokinetic scheme allows us to correctly describe the experimental data and predict the temperature and flow rate of the mixture at which complete conversion of propane is achieved.



Catalysis in Petroleum Refining Industry
Carbon-containing catalysts for the hydroprocessing of oil fractions: A review
Аннотация
Over the last 20 years, carbon-containing catalysts prepared using carbonized aluminum oxide and various carbon-based materials as carriers, along with metal carbides as active components, have been widely studied in the hydroprocessing of oil fractions. In this work, the properties of different groups of carbon-containing catalysts are discussed. The difficulties of using carbon-based carriers caused by their need for chemical pretreatment (oxidation and leaching), and the application of water–organic infiltrating solutions to form active catalyst components in finely dispersed form, is shown.



Improving the yield and quality of reformate via combined application of staged reforming and hydroisomerization
Аннотация
Three process flowsheets combining the processes of catalytic reforming, interstage separation, and reformate hydroisomerization are considered to improve the yield and quality of reformate (i.e., reduce the content of aromatics, including benzene). It is shown that the process flowsheet with the distillation of the intermediate reformate into three fractions (IBP-85°C, 85–150°C, and EBP-150°C) is the best one, since it allows the production of high-octane gasoline compounds with a reduced benzene content (less than 1 wt %) at an appreciable increase in the yield of reformate (up to 4–5 wt %) and its research octane number (RON) (up to 2), in comparison to traditional (fixed-bed) catalytic reforming. Effective catalysts are selected for the reforming and reformate hydroisomerization stages and are used to perform experimental modeling of the considered flowsheets for the combined reforming–hydroisomerization process. The results confirm analytical estimates for the effectiveness of the developed technology.



Studying the efficiency of the diesel fuel isodewaxing process on a zeolite-containing nickel–molybdenum catalyst
Аннотация
A GIP-14 diesel fuel isodewaxing catalyst based on a mixture of zeolites with different pore structures and entrance sizes and transition metals Ni and Mo as hydrogenating components is developed. Its stability during operation is studied. It is shown that the cold filter plugging point (CFPP) of the diesel fuel reaches values below–38°C at its yield of 92–93 wt %, temperatures of 305–310°C, and a feedstock hourly space velocity (FHSV) of 3 h−1. A pilot diesel fuel sample is tested according to GOST (Russian State Standard) R 55475–2013. Comparative tests of domestic and foreign catalysts show that the developed GIP-14 catalyst conforms to international standards and allows the production of diesel fuel with required cold flow properties under milder conditions (300°C against 320–325°C for the foreign catalyst) at a higher FHSV (3 h−1 against 2 h−1). The production of GIP-14 catalyst is planned to be launched in 2017.



Reactivation of an industrial batch of CoMo/Al2O3 catalyst for the deep hydrotreatment of oil fractions
Аннотация
The results from industrial tests of technology developed earlier for the reactivation of CoMo/Al2O3 catalyst for the deep hydrotreating of diesel fuel, including the oxidative regeneration of the catalyst with subsequent treatment using organic complexing agents, are presented. Samples of the catalyst, fresh and at different stages of its reactivation, are investigated using a set of analytical and physicochemical methods. The chemical composition, textural characteristics, mechanical strength, structure of the active sulfide component (TEM, XPS) are determined. Catalytic tests are performed that include lifetime tests (360 h) in the hydrotreatment of a straight-run diesel fraction. The restoration of the physicochemical and catalytic properties is observed for a sample subjected to oxidative regeneration with subsequent treatment using organic complexing agents. An industrial batch of deep hydrotreatment catalyst reactivated by this technology is loaded into an L-24-6 industrial plant facility and ensures stable purification of straight-run diesel fuel containing up to 10% of light catalytic cracking gas oil to a residual sulfur content of less than 10 ppm. Comparison of the obtained results and data on the industrial operation of fresh catalysts shows that the technology developed by the Institute of Catalysis and PAO Gazprom Neft ensures almost complete restoration of the properties of the deactivated catalysts.



Inhibiting HDS and HYD reactions with quinoline on Co(Ni)–PMo(W)/Al2O3 catalysts: Effect of active phase composition on stability in the hydrotreatment of a model petroleum raw material
Аннотация
Со(Ni)–PMo(W)/Al2O3 catalysts are prepared using Keggin heteropoly acids H3PMo(W)12O40 and cobalt (nickel) citrate. The physicochemical properties of the catalysts are studied via low-temperature nitrogen adsorption, X-ray photoelectron spectroscopy, and high-resolution transmission electron microscopy. Their catalytic properties are determined in the hydrotreatment of a model raw material containing dibenzothiophene, naphthalene, and different amounts of quinoline (up to 1000 ppm of nitrogen), and in the hydrotreatment of a straight-run diesel fraction and vacuum gas oil. The composition of Со(Ni)–PMo(W)/Al2O3 catalysts plays an important role in the hydrotreatment of a complex hydrocarbon raw material. Ni–PW/Al2O3 catalyst is more resistant to organonitrogen inhibitors than Ni(Co)–PMo/Al2O3 samples with more reactive active sites. Ni–PW/Al2O3 catalyst provides the greatest depth of conversion for sulfur- and nitrogen-containing compounds and polycyclic aromatic hydrocarbons in the hydrotreatment of vacuum gas oil.



Features of catalysts for the hydrogenless refining of low-grade gasoline fractions
Аннотация
A refining process without the use of molecular hydrogen or zeolite-containing catalyst for lowgrade gasoline fractions is developed at the Institute of the Petroleum and Petrochemical Industry, Siberian Branch, Russian Academy of Sciences, and AO Gazpromneft-ONPZ. The processing of a mixture of coking gasoline and straight-run gasoline fraction of 62–85° reduces the content of unsaturated compounds by 90–95 wt % and that of sulfur compounds by 95–99 wt %, while improving the octane characteristics of the gasoline product by 3–5 points. The catalyst is based on the ultra-stable Y-type zeolite produced in HREE-form by AO Gazpromneft-ONPZ. This technology is unique and has no analogs.



Domestic Catalysts
New mixed perovskite-type Gd2–xSr1+xFe2O7 catalysts for dry reforming of methane, and production of light olefins
Аннотация
The catalytic properties of complex perovskite-type gadolinium and strontium oxides in carbon dioxide reforming of methane and the production of gaseous olefins by carbon monoxide hydrogenation have been studied. Samples of Gd2SrFe2O7 and Gd2–xSr1+xFe2O7 (х = 0.1; 0.2; 0.3; and 0.4) have been obtained by the sol–gel method and ceramic technology, and have been characterized by means of X-ray diffraction, scanning electron microscopy, photon correlation spectroscopy, Mössbauer spectroscopy, and N2 adsorption–desorption analysis. It has been shown that the sol–gel method allows us to produce samples with better catalytic characteristics than ceramic systems. The nonisovalent substitution of Gd3+ for Sr2+ distorts the structure of complex oxide, resulting in the emergence of the heterovalent state of iron atoms (Fe3+ and Fe4+) reflected in the values of reactant conversion and selectivity for the target products. A sample of Gd2–xSr1+xFe2O7 with х = 0.3 displays the highest catalytic activity in dry reforming of methane reforming, along with the highest selectivity for unsaturated hydrocarbons (ethylene and propylene) in hydrogenation of carbon monoxide.



Biocatalysis
Studying the thermal conversion of acetone lignin in supercritical butanol in the presence of NiCuMo/SiO2 catalysts
Аннотация
Existing and emerging technologies for the chemical processing of wood are mainly aimed at transforming its cellulose component into target products. In these processes, lignin is produced on a large scale as a waste product, but there are no advanced ways of processing it. This work investigates the effect NiCuМо/SiO2 catalysts have on the thermal transformation of acetone lignin in supercritical butanol at temperatures of 280, 300, and 350°C. The resulting liquid products are studied via gas–liquid chromatography mass spectrometry, and 13С NMR spectroscopy. It is found that butanol undergoes almost no thermochemical conversions at temperatures below 300°C. Catalysts raise its level of conversion to 36–40 wt %. Under the effect of NiCuМо/SiO2 catalysts, the yield of hexane-soluble products of acetone lignin thermal conversion at 300°C increases by a factor of 2.4, while the yield of solid residue falls by approximately a factor of 3.3. Catalysts reduce the relative content of methoxyphenols in hexane-soluble products: the content of syringol in particular falls by a factor of 14. According to 13С NMR spectroscopy, the catalytic transformation of acetone lignin to liquid acetone-soluble products is accompanied by the breaking of β–О–4 chemical bonds between the structural fragments of lignin and a reduction in the content of methoxyl groups, primarily in the syringyl structural units of the resulting products.


