A method of determining the coordinates of welding joints in the robot's technical vision system for arc welding
- Authors: Polivanov A.Y.1, Daboul Y.1
-
Affiliations:
- MSUT STANKIN
- Issue: No 1 (2025)
- Pages: 16-25
- Section: Robots, Mechatronics and Robotic Systems
- URL: https://journal-vniispk.ru/2072-3172/article/view/361371
- ID: 361371
Cite item
Full Text
Abstract
Welding is a technological process of creating permanent joints by creating interatomic bonds between components when they are heated, plastic deformed, or a combination of these two factors. Welding is a type of assembly operation; it allows you to create permanent joints. It has become widespread due to its simplicity
and high speed of connecting parts. Welding is a high-performance and cost-effective technological process that is used in many areas of mechanical engineering. The welding process must be automated. Automated welding is a fully automated process performed with the help of special robots and other welding equipment. Robot welding has a number of advantages, including high quality of finished products and high production productivity. In addition, an important advantage of robotic welding is its accuracy. The positioning error of the welding torch of modern welding robots is 0.03–0.05 mm, which is sufficient for most tasks. However, with hard programming of the robot (without adaptation), the positioning error can reach 0.5 mm or more. To reduce the error, it is necessary to use methods for correcting the welding trajectory based on measuring the coordinates of the welding joint using a vision system. Correction of the trajectory will ensure the quality of the welded product, but at the same time the welding speed may decrease. Therefore, in order to ensure the required welding accuracy and maintain an acceptable speed, the task arises to develop effective methods for determining the coordinates of the joints of welded joints using technical vision as part of an arc-welding robot.
Keywords
About the authors
A. Yu. Polivanov
MSUT STANKIN
Author for correspondence.
Email: shpoliv@mail.ru
cand. Sc. of Engineering, associate professor at the sub-department of Robotics and Mechatronics Moscow
Yu. Daboul
MSUT STANKIN
Email: youssefdaboal@hotmail.com
postgraduate student at the sub-department of Robotics and Mechatronics Moscow
References
- Poduraev Y. V. Mechatronics: Fundamentals, Methods, Application. Textbook for university students. – Moscow: Mechanical Engineering, 2006.
- Polivanov A. Yu., Ivanov Yu. V., Kholin D. V. Calibration of the video sensor of the technical vision system of an industrial robot for laser welding // Vestnik MSUT “Stankin”. – 2019. – No. 2 (49). – P. 119–126. – EDN: XCLZLH.
- Polivanov A. Yu., Ivanov Yu. V., Kholin D. V. Method for converting coordinates of the computer vision system of an industrial robot for laser welding operations // Mechatronics, Automation, Control. – 2020. – Vol. 21 (3). – P. 166–173.
- Zenkevich S. L. Fundamentals of Control of Manipulation Robots: Textbook for Universities. 2nd ed., corrected and enlarged. – Moscow: Publishing House of Bauman MSTU, 2004. – 480 p.
- Fu K. S., Gonzalez R. C., Lee C. S. G. Robotics: Control, Sensing, Vision and Intelligence. – New York: McGraw-Hill Book Company, 1987.
- Mahidzal Dahari, Jian-Ding Tan. Forward and inverse kinematics model for robotic welding process using KUKA KR16 robot. – 2011.
- Yane B. Digital Image Processing. – Moscow: Technosphere, 2007. – 584 p.
- Yurevich E. I. Basics of Robotics. 2nd ed. – St. Petersburg: BHV-Petersburg, 2005. – 416 p.
- Gonzalez R., Woods R. Digital Image Processing. – Moscow: Technosphere, 2012. – 1104 p.
- Calibrating Camera Using OpenCV [Electronic resource] // URL: https://waksoft.susu.ru/2020/02/29/kalibrovka-kamery-s-ispolzovaniem-s-opencv.html (accessed: 11.12.2023).
- Analysis of Stereoscopic Camera Calibration Methods [Electronic resource] // URL: https://studopedia.org/13-37634.html (accessed: 12.12.2023).
- Types of Robotic Welding [Electronic resource] // URL: https://robomatic.ru/content/vidy-robotizirovannoy-svarki.html (accessed: 12.12.2023).
- Welding Seams [Electronic resource] // URL: https://proflasermet.ru/article/svarochnye-shvy.html (accessed: 06.10.2023).
- Features of the Use of Robotic Complexes in Welding [Electronic resource] // URL: https://www.shtorm-its.ru/info/articles/osobennosti-primeneniya-robotizirovannykh-kompleksov-v-svarke.html (accessed: 07.12.2023).
- Calibration of Six-Link Manipulators of Universal Industrial Robots [Electronic resource] // URL: http://forum.russ2.com/lofiversion/index.php/t1133.html (accessed: 12.11.2023).
- Kemppi A7 MIG Welder 450 Welding System [Electronic resource] // URL: https://www.kemppi.com/ru/offering/family/a7mig-welder.html (accessed: 29.10.2023).
Supplementary files

