


Vol 7, No 3 (2016)
- Year: 2016
- Articles: 20
- URL: https://journal-vniispk.ru/2075-1133/issue/view/12744
Effects of Energy Fluxes on Materials
Statistical theory of diffusion of a hydrogen atom in metals with close-packed lattice taking into account fourth-order anharmonicity
Abstract
Using the data on the quantum states and mechanisms of the interaction of an impurity hydrogen atom with metals, the over-barrier hopping of hydrogen at high temperatures is studied. It is shown that anharmonicity of the hydrogen atom vibrations affects the relaxation processes as a result of the interference with phonon scattering.



Pulsed ion beam induced changes in a submicrocrystalline structure of the near surface layers of austenite steel
Abstract
The topography and structure of near surface layers of submicrocrystalline austenite steel 12Kh18N10T after pulsed irradiation with C+ and H+ ions were investigated. Ion beam irradiation resulting in modification of the near surface layer and formation of a structure close to an equiaxed ultrafine grain structure with a high fraction of high-angle boundaries were shown.



Damage of Al2O3 ceramics under the action of pulsed ion and plasma fluxes and laser irradiation
Abstract
The effects of powerful pulsed ion and high-temperature plasma fluxes generated in a plasma focus (PF) device and the effect of free running laser radiation on a corundum (α-Al2O3) ceramic produced by powder technology are studied. The power flux density q and acting pulse time τ for plasma stream, ion flux, and laser irradiation were qp ≈ 107 W/cm2 and τp ≈ 100 ns, qi ≈ 108 W/cm2 and τi ≈ 20 ns, and ql ≈ (3–5) × 105 W/cm2 and τl ≈ 0.7 ms, respectively. The resistance of the ceramic to pulsed energy fluxes was estimated by the weight loss of irradiated specimens and by the surface layer defects (damage). The combined use of PF and pulsed laser irradiation is shown to allow simulation of the extreme erosion and damage of materials in thermonuclear fusion facilities (such as ELM effects in ITER or at the first wall of inertial confinement chambers).



Modification of the structure and properties of tin–fullerite films irradiated by boron ions
Abstract
By SEM, AFM, electrostatic force microscopy, and X-ray diffraction methods, the structure, phase composition, and local electrical properties of tin–fullerite films implanted with B+ ions (E = 80 keV, F = 5 × 1017 ions/cm–2) are investigated. Ion mixing and solid- phase interaction of tin and fullerite layers are found to occur under ion implantation, and a heterophase structure with nonuniform local electrical properties is formed at the same time.



Plasma Chemical Methods of Production and Treatment of Materials
Equilibrium energy and technological characteristics of plasma synthesis of titanium nitride, carbide, and carbonitride from titanium tetrachloride
Abstract
Equilibrium energy and technological characteristics of the plasma synthesis of titanium nitride, carbide, and carbonitride, in particular, the composition and yields of final products, energy consumption upon their production, and the required enthalpy of a plasma flow, are calculated for the following reactions: TiCl4 + xH2 + yN2 (synthesis of TiN), TiCl4 + xH2 + zCmHn (synthesis of TiC), and TiCl4 + xH2 + y1N2 + z1CmHn (synthesis of TiCN). The calculations are carried out for the temperature range from 500 to 4000 K, at the total pressure of 0.1 MPa in the system, and with the following molar ratios of reagents: x = 8, x = 20; y = 0.5, y = 5, y = 20; z = 0.9, z = 1.0, z = 1.1; y1 = 5; z1 = 0.4, z1 = 0.5, z1 = 0.6.



Effect of plasma processes of coating formation on the structure and mechanical properties of titanium
Abstract
The changes in the structure and mechanical properties of VT1-0 titanium alloy are investigated after deposition of coating by means of plasma spraying and micro-arc oxidation. The behavior of the structure and properties is found to be dependent on the deposition method. The differences observed are explained by the thermal effect of the micro-arc oxidation process on the substrate.



Plasma dynamic synthesis of ultradisperse copper oxide under atmospheric conditions
Abstract
By employing an open-air plasma dynamic synthesis technique in a coaxial magnetoplasma accelerator, ultrafine copper oxide powders are produced. Using the methods of SEM, TEM, XRD structural analysis, and IR spectroscopy, it is shown that annealing in air at temperatures up to 800°C results in changes in the phase composition of the powder, as well as in the formation of a nanodispersed product whose main crystalline phase is copper oxide CuO.



Effect of electromechanical treatment on the structure and microhardness of plasma coating from Cr–Mn steel
Abstract
The effect of electromechanical treatment (EMT) on the structure and microhardness of a plasma coating prepared from austenite steel is investigated at 25 and 500°C. The EMT current is varied from 400 to 800 A, the treatment rate is 0.81–3.39 m/min, and the number of passes is from one to four. Consolidation of the coating is observed after EMT. Its microhardness increases from 1866 to 4618 MPa under EMT without heating of the sample and to 5814 MPa under EMT with heating to 500°C.



An investigation of thermal conductivity of ceramic plasma coatings sprayed with plated powders
Abstract
Features of the formation and structure of plasma ceramic coatings sprayed with composite powders based on alumina and zirconia plated with nickel and aluminum are studied. The porosity and thermal conductivity of the coatings and the microhardness of the phase components are measured. It is found that a decrease in the thermal conductivity of the composite coatings caused by a decrease in the metal phase content with increasing plasmatron arc power is compensated by an increase thereof owing to a decrease in the coating porosity, which neutralizes the net effect of the arc power on the thermal conductivity of metal–ceramic coatings.



Functional Coating and Surface Treatment
Structure and shear strength of implants with plasma coatings
Abstract
Four types of three-dimensional plasma capillary-porous titanium coatings for model intraosseous implants are developed. By means of pulsed microplasma oxidation in solutions or plasma spraying of powders, additional bioactive coatings on the basis of calcium phosphates are deposited on the Ti coating surface. Shear strength values of the interface between the implants coated and osseous block after 16 weeks of implantation are 4.25–4.81 MPa, while for implants with additional plasma hydroxyapatite coating it exceeds 6.19 MPa after 4 weeks of implantation.



Physical and mechanical properties of (Ti–Zr–Nb)N coatings fabricated by vacuum-arc deposition
Abstract
By vacuum-arc evaporation of a multielement Ti + Zr + Nb cathode in a nitrogen atmosphere, (Ti–Zr–Nb)N coatings are deposited on steel substrates. The coatings are characterized by a columnar structure with nanosized (10–63 nm) crystallites of the main FCC nitride phase (Ti–Zr–Nb)N. At maximal nitrogen pressure PN = 4 × 10–3 Torr, an axial structure of growth of (Ti–Zr–Nb)N crystals with [111] axis is formed, and a maximal coating microhardness value about 45 GPa and adhesion strength of 67 GPa are reached. The friction factor for the system of “coating–Al2O3” is 1.1. Such coatings seem to having prospects as protective ones for couples of friction and cutting tools.



Composite Materials
Composite granules of tin-based alloy
Abstract
The article discusses production of composite granules by combined mechanical activation of Babbitt and reinforcing components of nano- and micrometric range, including carbon-containing components. The parameters of mechanical alloying are determined, and the structure of the obtained composite granules is analyzed.



Multilayer Mg–Ti-based composites produced by explosion welding: Risk zones
Abstract
The structure of the interface between MA2-1 magnesium alloy and titanium, which is a risk zone for the entire welded composition structure, is investigated. The common and different characteristic features of the interface microstructure are determined for two compositions produced by explosion welding. It is shown that the welding under softer conditions provides higher quality of a welded joint. The operating properties of composites deteriorate with the formation of colloidal Mg–Ti systems. The models for the pore formation in magnesium under explosion loading are considered.



New Methods of Treatment and Production of Materials with Required Properties
A model of uranium dioxide thermal conductivity
Abstract
Existing models for calculation of thermal conductivity of uranium dioxide are analyzed. Anomalous growth of the thermal conductivity coefficient of nuclear fuel in the high-temperature region is explained. Models of specific heat at constant volume and thermal conductivity are proposed. It is demonstrated that the contribution of degrees of freedom of charge carriers to the observed thermal conductivity coefficient of admixture-free stoichiometric UO2 can be neglected up to the melting point.



Production of superhard corundum under spark-plasma sintering of aluminum oxide nanopowders
Abstract
In the process of optimization of the conditions of spark-plasma sintering of aluminum oxide powders, the repeated nonuniform distribution of microhardness over the surface of the sintered pellets is ascertained. The microhardness in the volume of the pellets was significantly higher (up to 35 GPa) than that on its surface. SEM microstructure investigations on the cleaved surface of the compact show the presence of zones with an unusual structure in the central regions of the sample. The structure of these zones is composed of randomly oriented flat crystals with the longitudinal size of up to 40 μm. Cavities between the long crystals are filled with small grains of 0.3–0.8 μm in size. The results of microhardness measurements indicate that the zones with anomalous structure have superhigh microhardness values.



Preparation, structure, and properties of porous materials based on titanium
Abstract
A method of preparation of titanium materials with a porous surface layer by hydrostatic pressing and subsequent high-temperature sintering with use of a pore former as a temporary space holder was proposed. Comparative studies of the structure and properties of titanium materials with a porous surface layer fabricated in a new way and by the classical method of powder metallurgy (uniaxial pressing and high-temperature sintering) were carried out. It was shown that this method makes it possible to obtain porous titanium samples with preset parameters of pore space (volume fraction and pore size) and high mechanical properties. An experimental sample of an endoprosthesis element (acetabular cup) was fabricated using the proposed method.



Influence of preliminary mechanical activation conditions on thermal explosion characteristics of the titanium–nickel powder system
Abstract
The influence of conditions of preliminary mechanical activation on the structure and temperature characteristics of self-propagating high-temperature synthesis of a Ti–Ni powder mixture in the thermal explosion mode is investigated. The lamellar agglomerate structure and the granulometric composition of the powder mixture are studied. Features of the powder mixture formation with mechanical activation, which affect the characteristics of subsequent thermal explosion, are determined.



The effect of the ultrasound treatment on the structure of carbon nanotubes in polymer nanocomposites
Abstract
In this work, mechanisms of aggregation of carbon nanotubes in polymer nanocomposites are studied. This class of nanofillers exhibits two types of aggregations: formation of bunches or ringlike nanotube structures. The ultrasound is found to affect only the second type of aggregation, which is manifested in a strong (almost by an order of magnitude) increase in the radius of the carbon ringlike nanotube structures. This effect occurs only below the nanofiller percolation threshold.



Influence of gravitational and vibrational convection on the heat and mass transfer in the melt during crystal growth by the bridgman and floating zone methods
Abstract
A comparative analysis of hydrodynamic and thermal processes during crystal growth by the Bridgman and floating zone methods under terrestrial conditions and in microgravity is performed by mathematical simulation. Specific features of the hydrodynamic state of the melt under axial vibrational perturbations of different frequency and intensity are studied. It is shown that the floating zone method is less sensitive to the Rayleigh–Taylor instability of a liquid-phase flow.



Oxidation state and local environment of iron and hydrolytic stability of multicomponent aluminum-iron-phosphate glasses for immobilization of high-level waste
Abstract
The nuclear gamma resonance (Mössbauer effect) is used to determine the oxidation state and the coordination environment of iron ions in model glasses that simulate vitrified high-level waste. A major fraction of iron is present in the samples with relatively low contents of transition metal oxides as Fe(III) in the octahedral oxygen environment. When the content of transition metal oxides is high, iron is distributed between a glassy phase (10–15%) and a crystalline phase (85–90%). Iron in the first phase exists predominantly as Fe(III) in the octahedral environment, while in the second phase it is present as Fe(II) and Fe(III) ions as well in a form of octahedrally coordinated and participating ions in a “fast” electron exchange proceeding as mFe3+ + nFe2+ ↔ mFe2+ + nFe3+. The leach rate of Cs ions from boron-free glasses amounts to ~1 × 10–5 g/(cm2 day) and lower, and the value for Fe is three orders of magnitude lower. Upon annealing, both the rate and the degree of leaching increase by several times, while the boron-containing glasses exhibit lower hydrolytic durability. Both the rate and the degree of leaching of iron change insignificantly after annealing.


