Vol 33, No 1 (2023)
- Year: 2023
- Published: 31.03.2023
- Articles: 9
- URL: https://journal-vniispk.ru/2658-4123/issue/view/19350
Full Issue
Agricultural Engineering
Harrow with Turning Disc Section
Abstract
Introduction. At present, there is widely used smooth plowing, which is moldboard plowing without back ridges and deep furrows.
Aim of the Article. The article deals with developing a new design of working tools for smooth soil plowing that ensure the fulfillment of the required quality of soil cultivation. Materials and Methods. Based on the analysis of existing designs, the authors developed a harrow with a turning disc section, which is characterized by increased operational reliability by reducing energy costs for its adjustment. The range of change in the approach angle of the disk working bodies is 5–45°.
Results. It was found that the speed of movement and the inclination angle disks have the greatest influence on the tillage quality. To optimize the motion parameters with a turning disk section for the best smooth plowing quality, a two-factor experiment was carried out.
Discussion and Conclusion. As a result, it was found that at a speed of 9.113 km/h and approach angle of working disks of 32°, the quality of tillage is maximum and amounts to 86.1%.



Influence of Suction Hole Diameter of Precision Seed Machine on the Characteristics of Feeding Corn and Sunflower Seeds
Abstract
Introduction. The study of working processes of row crop seeders, their improvement, increase in productivity and (or) quality of work are topical agroengineering tasks.
Aim of the Article. The article deals with developing proposals to optimize the design of vacuum mechanisms for row crop seeders based on the analysis of the laws of the process of dosing sunflower and corn seeds by suction holes of the seed discs.
Materials and Methods. The operation characteristics of the vacuum seeding mechanism depend on the diameter of the suction holes and the rarefaction in the vacuum chamber. Hypothetically, it can be assumed that with a constant calculated value of the suction force, it is possible to choose a ratio of these characteristics in which the number of skips and group feeding of seeds will not exceed the tolerance of agroequirements. Verification of this assumption was carried out experimentally in laboratory conditions.
Results. There were found polynomials describing with a fair degree of accuracy the dependence of formation of group feedings of sunflower and corn seeds on the diameter of suction holes.
Discussion and Conclusion. The frequency of group feeding of the seeds less than 0.05% will be achieved with suction hole diameters of about 0.8 mm for sunflower and about 1.9 mm for corn. In this case, the values of rarefaction in the vacuum chamber must be 31–56 kPa that exceeds the capabilities of the pneumatic systems of existing row seeders. Accordingly, the modernization of the seeding mechanisms of vacuum row seeders by reducing the diameter of the suction holes should be accompanied by additional improvements aimed at increasing their gripping ability.



Substantiation of the Structural and Technological Parameters of the Working Body of the Milling Grain Shredder
Abstract
Introduction. One of the main components in the diet of farm animals is concentrated feed, which in Russia is grinded by shredders. At the same time, in the final product, there is a high dust content, which can be reduced by using grinders with a different principle of grinding. The design of a milling shredder, in which grains are crushed by cutting, is proposed.
Materials and Methods. The theoretical study of the developed shredder was carried out using averaged acceleration methods. The tooth surface of the working organ was studied.
Results. As a result of theoretical studies, equations describing the motion of a particle along the working body tooth surface were obtained. There has been developed a program to facilitate the process of analyzing the influence of the structural and technological parameters of the shredder on the process of particle motion along the tooth surface.
Discussion and Conclusion. There is a directly proportional decrease in the time of motion of the particle along the working body tooth surface with increasing the angular velocity. At the same time, increasing the angle leads to the increase of the time of the particle along the tooth surface. The increase of angular velocity values leads to decreasing particle displacement along the axis. At the angle of 45° displacement along the axis is 1.1‒1.5 times less than at an angle of 70°. At high angular velocities, the moving along the axis is minimal. The analysis, given the need to create a smoother motion of the particle along the helical line, shows that the most rational will be the following values: angle 70° and angular velocity of the working body 185‒206 rad/s.



Increasing the Yield and Quality of Winter Wheat Grain through the Use of Innovative Fertilizers and Agricultural Machinery
Abstract
Introduction. The article deals with the study of optimizing the process of using liquid nitrogen mineral fertilizers based on a carbamide-ammonia mixture, both in the serial form of CAS-32 and in the innovative CAS+S (with the addition of a mesoelement-sulfur-S), as a top dressing for winter wheat during tillering in spring. The dressing process was carried out superficially on crops with a serial rod sprayer Tuman-2 with large-drop nozzles and an innovative multi-injector unit Tuman-2M.
Aim of the Article. The article aims at justifying rational technologies with the main components of the effective application of CAS on the main types of crops.
Materials and Methods. In the course of the study, there were used a common methodology of field experience, OST and GOST standards for testing machines for fertilization. Liquid nitrogen mineral fertilizers CAS-32 and CAS+S produced by PJSC Kuibyshev-Azot and taken as objects of research were introduced by sprayers Tuman-2 and Tuman-2M manufactured by the company Pegas-Agro LLC.
Results. The field comparative tests of innovative technologies for the use of CAS conducted by Samara State Agrarian University showed an increase in the yield of the winter wheat variety Basis to 59.9% compared with the option of dressing crops with ammonium nitrate. In addition, the use of CAS+S increases the class of wheat in protein from class III to class I, in gluten from class III to class II.
Discussion and Conclusion. In general, liquid mineral fertilizers of CAS have an advantage over ammonium nitrate, especially in dry years that is very topical in the conditions of predicted global warming. The results obtained are of great importance for the wider introduction of this innovative technology in the agro-industrial complex.



Technologies, Machinery and Equipment
The Use of Disk-Shaped Diaphragm of Vehicles in Double-Circuit Diaphragm Pumps
Abstract
Introduction. The article concentrates on improving the efficiency of double-circuit diaphragm pumps, which can be successfully used in heat and water supply systems of industrial and agricultural facilities where there is excess head. It is advisable to equip double-circuit diaphragm pumps with disc-shaped diaphragms interconnected by a rod, for example, from motor vehicles, and to drive them from the available head of the hydraulic network.
Materials and Methods. There were used the idealization method from differential geometry, physical experiment, and mathematical statistics to solve the tasks for identifying the relationship between the rod motion and the liquid flow rate for a poppet diaphragm with different geometric surfaces in dynamics. There have been obtained the dependences of pumped liquid volume on the movement of the point of attachment by the poppet diaphragm and the volume flow rate on the movement speed of the point of attachment by the poppet diaphragm with specific geometric parameters for the parabolic and chain line.
Results. Based on the obtained dependences of the volume flow rate on the speed of movement of the point of attachment by a poppet diaphragm with specific geometric parameters for a parabolic and chain line, there were constructed the graphs of dependences of the volume flow rate on the frequency of the working cycle. For practical implementation, there are proposed the dependencies for constructing the hydraulic characteristics of a two-circuit membrane (the dependence of the volume flow rate on the frequency of the working cycle) obtained on the basis of a parabolic interpretation.
Discussion and Conclusion. The hydraulic characteristics of a two-circuit membrane pump are close to the equation of a straight line and are consistent with experimental
dependencies within 4%.



Assessment of Tribotechnical Properties of Consolidated Materials Obtained by Electrospark Processing
Abstract
Introduction. The bakery industry is an agricultural industry of high-level processing of raw materials focuses on the end-consumer. In the production of bakery products one of the operations of the technological process is performed by dough dividers of vacuumpiston type, whose service life is 30‒40% lower than the normative. The most promising method for restoration of worn parts of the suction mechanism is electrospark processing. When selecting the electrode material, it is important that they have not only low erosion resistance, but also high tribotechnical properties.
Aim of the Article. The article deals with problem of selecting electric coatings to reduce wear of working surfaces of suction mechanism parts during repair of vacuum piston-type dough dividers.
Materials and Methods. The analysis of the properties of electropark coatings was carried out by nondestructive testing methods using modern research equipment; the results were processed using the Compass-3D program.
Results. There are determined the values of physical, mechanical, frictional and tribotechnical properties of electrospark coatings made of BrOS10-10 bronze and Kh15N60 alloy. The total wear rate for BrOS10-10 bronze coating was 8,3 ∙ 10‒12, and for Kh15N60 alloy 15 ∙ 10‒12.
Discussion and Conclusion. Total wear rate on the friction machine of bronze coated samples is lower than that of basic friction pair in 1.4 times, and of alloy coated samples ‒ higher in 1.26 times. Adding of MODENGY solid-lubricant coating to the coating from the alloy reduces its abrasion ability by 3 times, and the total wear rate ‒ by 1.34 times in comparison with the base friction pair. The used calculation-experimental method showed low wear rate of electrospark coatings of bronze and alloy in relation to the material of parts of the suction mechanism of vacuum-piston-type dough dividing machines.



The Study of Compositions and Methods of Supplying New Fuels with Additives of Brassica Rapa Oil to the Diesel
Abstract
Introduction. Physico-chemical properties of the diesel fuel emulsion with Brassica rapa oil and ethanol have been studied. The use of blended fuel does not make structural changes in the engine, but only the improvement of the attachments: the power supply system of the internal combustion engine.
Aim of the Article. The article aims at determining the effect of additives of Brassica rapa oil and ethanol in commercial diesel fuel in different quantities on such indicators as density, kinematic viscosity, and the lowest specific heat of combustion of mixtures and determining the optimal mixture of fuels for bench tests on the diesel.
Materials and Methods. There were used the following equipment: laboratory scales VIBRAAJH-620CE, pycnometer PZh2-10-KSh 7/16, viscosimeter VPZh-2, and electronic stopwatch.
Results. The dependence between the density, kinematic viscosity and concentration of additives in blended fuels has been determined. The relationship between the kinematic viscosity of oils and the lower specific heat of combustion has been noted. The dynamics of a decrease in the average lower specific heat of combustion of blends relative to an increase in the concentration of blended fuels is presented.
Discussion and Conclusion. For bench tests on the engine, there were selected two blends 10% Brasssica rapa +10% Ethanol+80% Diesel and 25% Brasssica rapa +25% Ethanol +50% Diesel. When selecting the mixtures, the focus was on 4 parameters: kinematic viscosity, density, stability time, and lower specific heat of combustion.



Electrical Technologies and Equipment
Ultrahigh-Frequency Hop Dryer with Tiered Resonators
Abstract
Introduction. From the analysis of hop dryers of different systems and designs follows the prospect of hop drying by complex influence of the energy of the electromagnetic field of ultrahigh frequency and convective heat.
Materials and Methods. Taking into account the justified criteria for the design of a hop dryer and the analysis of existing resonators, there was proposed a methodology for the development of a hop dryer with an energy supply in an electromagnetic field, including requirements for structural design, operational and economic indicators, and technology. The electrodynamic parameters of the resonator were investigated according to the CST Studio 2017 program.
Results. The dielectric parameters of hops are theoretically investigated and functional dependences on humidity at a frequency of 2,450 MHz are obtained. The dynamics of hop heating is investigated when its dielectric loss factor changes during the action of an ultrahigh frequency electromagnetic field. There has been developed a design and technological scheme of a radio-hermetic microwave convective hop dryer of continuous flow action with tiered resonators for low-power agricultural enterprises.
Discussion and Conclusion. The expected specific energy costs of a hop dryer with a capacity of 12–13 kg/h at the microwave generator power of 4.0 kW for drying freshly harvested hops with a humidity of 76–82% to a humidity of 11–14% are 0.30–0.33 kWh/kg. The required electric field voltage of 2 kV/cm in all three resonators is provided, therefore, disinfection of raw materials occurs at a temperature of 65–70°C for 5–6 minutes of stay in three resonators. The intensity of moisture release from hop cones during endogenous convective heating increases 5–6 times compared to the convective drying method.



Targeted Energy Delivery and Heat-Mass Transfer Processes in Systems with Nano-, Micro-, and Macroelements
Abstract
Introduction. The production of modern technologies should take into account a comprehensive analysis of energy, biotechnological and thermophysical phenomena. The main processes in food technologies are the processes of heat and mass transfer, which need to be intensified.
Aim of the Article. The aim of the work is studying the mechanisms and modeling the kinetics of heat and mass transfer in the microware field in the technologies for complex processing of food raw materials.
Materials and Methods. The combination of thermal, hydrodynamic and diffusion driving forces with their coordinated action is able to solve problematic issues of processing raw materials, primarily food. Using the principles of the similarity theory, there is proposed a dimensionless complex – the number of energy action, which reflects the influence of the electromagnetic field.
Results. Direct, targeted energy supply to the liquid phase of raw materials makes it possible to obtain a solid phase in the apparatus. These are fundamentally new features for the dehydration process. Boil-off rates at constant electromagnetic field intensity depend only on the solvent type. As a result of processing all experimental points, a criterion equation was obtained, it establishes the dependence of the energy action number on the dimensionless pressure and the dimensionless heat of the phase transition.
Discussion and Conclusion. There are developed a new class of heat and mass exchange equipment ‒ electrodynamic apparatuses. The experimental results suggest that the flow from capillaries and nano-capillaries is initiated much faster when organizing the processes of targeted energy delivery with the involvement of pulsed microware field. An important advantage of electrodynamic extractors is the possibility of obtaining polyextracts. Food technologies with targeted energy delivery during evaporating, drying and extracting are resource- and energy-efficient and ensure full preservation of raw material potential.


