


Vol 52, No 5 (2016)
- Year: 2016
- Articles: 22
- URL: https://journal-vniispk.ru/0009-3092/issue/view/14592
CURRENT PROBLEMS. Alternative Fuels
Synthesis Gas Production from Unconventional Hydrocarbon Stock
Abstract
Test trials of a plant were conducted to study the process of gasification of heavy oil resids blended with carbonaceous shales. The possibility of steady operation of the plant in gasification mode with production of synthesis gas is shown. The process efficiency was about 80% and the yield of dry synthesis gas was 5.9 m3/kg of the feedstock.



Processes and Apparatuses of Chemical Technologies
Modeling and Modernization of Industrial Desulfurizing Packed Columns at Refineries
Abstract
The process of mathematical modeling of mass transfer in a random packed bed under conditions of turbulent gas motion and countercurrent laminar wavy flow of a liquid film is studied. The packed bed is depicted as a set of equivalent channels with a correction for sinuosity. P. Kapitsa’s idea of depicting waves on a mesophase film surface upon interaction with a gas stream as elements of roughness is used. The component concentration profiles are found by solving differential mass transfer equations for a cylindrical channel with a volume mass source. The results of solution of the equations system are presented and compared with experimental chemisorption data.



Technology
Production of Motor Fuels for Cold Climates with Simultaneous Refining of Vegetable and Crude Oil Stock
Abstract
The feasibility of incorporating synthetic oil produced by the Fischer—Tropsch process from synthesis gas of a wood-biomass gasification process into the production of class K5 alternative low-pour-point fuels by processing in a blend with straight-run diesel distillate employing a two-stage scheme (first stage, hydrofining in the presence of conventional hydrofining catalyst Co-Mo/Al2O3; second, hydroisodewaxing) is investigated. It is shown that a nickel-molybdenum-containing hydroisodewaxing catalyst based on a binary mixture of zeolites (high-silica low-alkali zeolite TsVN of pentasil structure and mordenite) enables the production of diesel fuel for Arctic conditions (limit filterability temperature –45°C) and aviation kerosene with an initial crystallization temperature of –63°C. A mixture of boron and lanthanum oxides was used as the promoter; a mixture of amorphous aluminum silicate and γ-alumina, as the binder.



Research
Effect of Carbon-Nanotube-Based Additives on Rheological Properties of Liquid Boiler Fuel
Abstract
The effects of additives based on carbon nanotubes, which are a versatile nanomaterial for producing substances having fundamentally new or significantly altered physicomechanical and physicochemical properties, are studied in order to improve the quality of heavy fuel oil having a large proportion of residuals. Results from studies of the rheological properties of furnace fuel oil and water—oil emulsions mixed with suspensions of domestic carbon nanotubes in surfactant dispersions are presented. The mechanisms of action of carbon nanotubes on the dynamic viscosity of the fuel oil are studied. It is shown that energy-saving and resource management problems can be solved by incorporating carbon nanotubes into the boiler fuel in order to reduce the cost of meeting the needs of plants and boiler houses.



Article
Effect of Calix[n]Arene Derivatives on Oxidation Resistance of Plastic Lubricants
Abstract
The effect of the nature of calix[n]arenes [n = 4, 6, 8] added to a plastic lubricant on the oxidation resistance of the lubricant at high temperatures is studied. Such characteristics as the number of phenolic fragments in the calixarene structure, the presence of tert-butyl groups on the upper rim of the calix[n]arene, and presence of an O-alkyl substituent in the lower rim are examined. It is shown that calix[8]arenes are capable of inhibiting high-temperature oxidation of plastic lubricants, regardless of the presence of a tert-butyl substituent on the upper rim and an alkyl substituent on the lower rim.



Residual Fuel Oil Cracking Using Alumium Plant Sludges as Catalysts
Abstract
Cracking residual fuel oil separated from a mixture of Azerbaijanian crude oils using catalysts based on aluminum plant sludges containing up to 50-70% Fe2O3 was investigated. It is shown that the yield of liquid products, including motor fuels, upon residual fuel oil cracking at 550 °C rises to 80 and 70 wt. %, respectively. Steam gasification of carbonized and partially reduced catalyst allows production of gas with hydrogen content of up to 72.84 vol. %.



Calculation of Thermodynamic Parameters for Producing the High-Octane Component from a Butane-Butylene Fraction Based on Thermobaric Dependences and an Informative Model
Abstract
The thermodynamic parameters for the oligomerization of a butane-butylene fraction are calculated using thermobaric dependences and an informative model, which can be used further for mathematical evaluation and prediction of the possible occurrence of a reaction. Equilibrium constants and Gibbs free energy are plotted as functions of the process temperature.



Hydrocracking of Vacuum Gas Oil on Bimetallic Ni-Mo Sulfide Catalysts Based on Mesoporous Aluminosilicate Al-HMS
Abstract
The activity and selectivity of a bimetallic Ni-Mo sulfide catalyst based on mesoporous aluminosilicate Al-HMS with Si/Al ratio of 10 in the vacuum gas oil hydrocracking process in a reactor with a fixed catalyst bed was studied. The dependence of the activity and selectivity of the NiS-MoS2/Al-HMS (Si/Al = 10) catalyst on the process parameters (temperature, hydrogen pressure, volume stock feed rate, etc.) was investigated. It was shown that in the 380-450°C range at 5 MPa hydrogen pressure the catalyst ensures conversion of the heavy part of the hydrocarbon stock into fuel fractions with high selectivity in the middle distillates and makes it possible to reduce the sulfur content of the liquid hydrocracking products.



Effect of Group Chemical Composition of a Mixture of West Siberian Oils on Road Asphalt Quality
Abstract
The group chemical composition of oil fractions refined at Kinef Ltd. is shown to change with time. The oxidation rate and penetration index of asphalt obtained from heavy residual increase as the penetration increases. The extensibility of road asphalt decreases markedly as the paraffin content increases. Road asphalt meeting PNST 1-2012 specifications was produced by compounding asphalts oxidized to different degrees.



Impact of Capillary Imbibition Into Shale on Lost Gas Volume
Abstract
We have investigated the features of the shale imbibition process for different drilling fluid parameters, using as an example Chang-7 shale in the Yanchang region of Erdos Basin, as is needed to study the effect of the mechanism for imbibition of drilling fluid filtrate on gas yield and on the lost gas calculation. It has been established that capillary imbibition of drilling fluid filtrate occurs in three stages: the early stage, in which the imbibition rate is high; the middle stage, which is controlled by the shale matrix and has low imbibition rate; and the late stage (diffusion stage), which lasts the longest. Capillary imbibition increases the gas dissipation rate from the rock sample, which results in 10%-20% error in the lost gas calculation. In order to maintain the gas-bearing properties of the formation and to reduce lost gas, we need to optimize the properties of the drilling fluid to reduce the impact of capillary imbibition.



A Novel Method for Determining the Degree of Clay Swelling in Clay–Polymer–Water Systems
Abstract
The effectiveness of various clay-shale swelling inhibitors was evaluated, and the hydration mechanism was studied using information on the contents of adsorbed water in clay–polymer–water systems. Quantitative analysis was performed by UV-photodetection and thermogravimetric analysis. The evaluation of the degree of shale hydration could provide new ideas for well designs, and information regarding the most effective and ecologically friendly swelling inhibitors.



Effect of the Type of Pretreatment on the Uniaxial Compressive Strength of a Rock Core Sample
Abstract
Uniaxial compressive strength measurements were made on different artificial rock core samples with different mineral compositions, particle size distributions, permeability, void ratio, and other parameters and subjected to different types of pretreatment. Poisson’s ratio and the elastic modulus of the samples were measured. It was established that the best method for preparing the sample for the measurements is to saturate with water under vacuum and then heat the oil and gas under pressure, simulating formation pressure.



Modified Multiple Mixing Cell Method for Determining Minimum Miscibility Pressure
Abstract
We briefly review methods for determining minimum miscibility pressure (MMP). We propose a modified multiple mixing cell method for determining the minimum miscibility pressure, based on the variation in the tie-lines at different pressures. First using the conventional multiple mixing cell method, we calculated the tie-line length, studied the tie-line pattern, and found the pressure-dependent critical points. Then we proposed some steps to improve the existing algorithm. The results obtained using the modified method are compared with the results of other methods. We have established that our algorithm can solve the problem of the complexity of searching for key tie lines, as is done in the calculation by the conventional mixing cell method, and thus our algorithm ensures that we find an accurate value of the MMP.



Effect of Ultrasound on the Nominal Viscosity of Water –Asphalt Emulsions
Abstract
The effects of ultrasound on the viscosity properties of water—asphalt emulsions stabilized by non-ionizable surfactants are studied. The viscosity properties of the emulsions depend on the emulsifying agent concentration and the emulsion ultrasonic treatment time. Competing processes of dispersion and coagulation of particles, which affect the ultimate properties of the emulsion, occur during the ultrasonic irradiation. This fact dictates the need for selecting the optimum ultrasonic irradiation time for ensuring that the asphalt emulsions are highly disperse and approach a monodisperse state.



Modifying Complex Additive for Asphalt Binder
Abstract
The effect of modifying complex additives on the physicochemical properties of asphalt is studied. It is shown that complex additives based on cellulose fibers with surfactants adsorbed on their surfaces possess a cross-linking effect and improve the heat and frost resistance of the asphalt binder and its adhesive and cohesive strength.



Study of Heavy Hydrocarbon Stock Separation by Single-Pass Flash Vaporization
Abstract
The work is aimed at solving a scientific problem related to the development of an energy-saving technology for primary heavy hydrocarbon stock processing based on single-pass flash vaporization. Single-pass flash vaporization is enhanced by atomization of heated stock in the apparatus. The phase interface increases several times in this process, making supramolecular convective mass transfer comparable with diffusional transfer, thereby ensuring more than a three-fold increase in the distillate yield in the heavy-oil treatment process with densification of the residual product.



Role of Paraffinic Hydrocarbons in the Formation of the Dispersed Structure of Petroleum Asphalt
Abstract
Structural and thermal properties of petroleum asphalt and paraffinic hydrocarbon fractions were analyzed by temperature-modulated differential scanning calorimetry. Macrocrystalline waxes were shown to play the key role in forming the dispersed colloidal phase, which creates the dispersed structure of asphalt.



Synergystic Effect of Using Blends of Oxygenates and Amines as Straight-Run Gasoline Additives
Abstract
The effectiveness of using binary and ternary composites of alcohols and nonaromatic amines as antiknock additives to straight-run gasoline was studied. Their synergystic effect was ascertained. Gum formability of fuels with such additives was studied. It is shown that the increase in gum formability does not obey the additivity law.



Dialkyl Disulfide Solvents of Asphalt-Resin-Wax Deposits
Abstract
The structural group composition of samples of asphalt-resin-wax deposits (ARWD) has been studied. These samples were found to be of the wax-rich type. The effectiveness of disulfide oil as an ARWD solvent was studied. Pure disulfide oil was found ineffective for removing the most difficult to degrade wax-rich deposits. The addition of 0.1-0.5 wt. % nonionogenic surfactants and more than 40 wt.% aromatic hydrocarbons (liquid pyrolysis products, Bentol) markedly enhances the effectiveness of disulfide oil (up to 80-90 wt. % at 20-50°C), which justifies its commercial use as an ARWD solvent.



Steam – Air Conversion of Heavy Oil in the Presence of Nanosized Metal Oxide Particles
Abstract
The effect of suspended nanosized magnetite and hematite particles on the thermal degradation of heavy oil at 360°C in a steamair atmosphere was studied at various pressures. The highmolecularweight components of the oil were found to undergo degradation, leading to reduced oil viscosity. The effect of aluminum and zinc oxides used as additives to initiate hydrocarbon bond dissociation on this process was also investigated. The mechanisms for how change in composition components alters the conversion products relative to the initial oil were studied. Carrying out the process in the presence of additives at 11 MPa leads to reduced yield of aromatic end products with increased yield of oil hydrocarbons and the formation of gaseous products. Asphalticresin materials are also found to be reduced due to conversion in the presence of the additives. Rheological curves were determined for the conversion products and were used to show the change in the viscositytemperature characteristics.



Methods of Analysis
Distinctive Features of Express-Functional Method of Magnetic Monitoring of Ferroimpurities in Fuels and Lubricants
Abstract
Systematized information about standardizable parameters and methods of monitoring mechanical impurity contents in lubricant coolants, industrial and motor oils, and gasoline is provided. Considering that in most cases metallic impurities possess ferromagnetic properties, magnetic methods are preferred for monitoring iron-containing impurities. The basic aspects of the relatively new experimental-computational method approved for a number of fuels and lubricants, which, contrary especially to the experimental method, allow more accurate monitoring of ferroimpurity content, are expounded. The suitability of the model of exponential ferroimpurity absorbing screen for this monitoring method is confirmed with reference to gasoline, diesel fuel, and industrial and motor fuels. Based on the results of the proposed magnetic monitoring method, a notable demerit of one of the most popular variants of magnetic monitoring used for ferrography is pointed out.



Innovative Technologies in the Oil and Gas Industry
Analysis of Components of Rocket Kerosene by Comprehensive Two-Dimensional Gas Chromatography/Time-of-Flight Mass Spectrometry
Abstract
The components of rocket kerosene were determined by comprehensive two-dimensional gas chromatography/time-of-flight mass spectrometry (GCЧGC/TOFMS) under pre-defined analytical conditions. Qualitative analysis was performed by identification of the various groups of the compound on a structured chromatogram. Quantitative analysis was performed by estimating the areas of the respective characteristic peaks. It was found that the kerosene contained paraffins, monocyclic, bicyclic, and tricyclic alkanes, alkenes, and aromatic and oxygen-containing compounds. It was demonstrated that GCЧGC/TOFMS has obvious advantages over traditional methods for determining the components of rocket kerosene.


