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Vol 73, No 1-2 (2016)

Science for Glass Production

Ways to Strengthen Glass: Modification of the Surface Layer

Solinov V.F.

Abstract

The strength of glass can be increased by modifying the surface layer. The following are examined: graded glass in which the glass strength in increased by means of the CLTE differential over the glass thickness; ion bombardment at room temperature where large atoms are embedded (implanted) in the glass in a strong electromagnetic field; protective coatings (temporary and permanent); and, chemical strengthening. These methods make it possible to increase glass strength by increasing the surface strength of the glass without changing the bulk strength.

Glass and Ceramics. 2016;73(1-2):3-5
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Properties of Foam Glass Material Modified by Nanosize Zirconium Dioxide

Kaz’mina O.V., Semukhin B.S., Votinov A.V., Kaz’min V.P.

Abstract

The effect of small additions of zirconium concentrate with average particle size 30 nm on the physical and mechanical properties of foam glass is examined. It is found that the introduction of zirconium dioxide into the foaming mixture changes the macrostructure of foam glass and increases the average pore size to 2.5 mm. Nanosize ZrO2 decreases the viscosity of melt upon foaming. The optimal weight content of zirconium dioxide from the standpoint of mechanical properties is 0.3 wt.%. The strength of foam glass increases in the presence of nanosize particles to 1.4 MPa compared with the strength of the initial material 1.1 MPa. Subsequent increase of the zirconium dioxide content to 1.1 wt.% decreases the strength to 0.5 MPa.

Glass and Ceramics. 2016;73(1-2):39-42
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Article

New Ways to Obtain Optical Fibers with a Refractive-Reflective Cladding from Glass with Any Composition

Kogan V.E., Shakhparonova T.S.

Abstract

A method of obtaining optical fiber with a refractive-reflective cladding formed in the process of extrusion from a single-spinneret vessel as a result of the interaction between the spinneret material and the glass melt of the light-guiding fiber core. Using glass with highly volatile components for the light-guiding core in order to best match the compositions of the initial glass and the light-guiding core the method affords the creation of a polycrystalline or glassy layer with the same composition along the surface during the extrusion process.

Glass and Ceramics. 2016;73(1-2):6-8
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Luminescence of Oxyfluoride Glasses Containing Yb3+–RE3+ Ions

Loiko P.A., Rachkovskaya G.E., Zakharevich G.B., Skoptsov N.A., Yumashev K.V.

Abstract

The optical absorption and up-conversion luminescence of oxyfluoride glasses in the system SiO2–PbO–PbF2–CdF2 coactivated by Yb3+–RE3+ ions (where RE = Er, Tm, Ho, Dy, Pr, or Tb) are investigated. Excitation with a laser diode in the IR range (960 nm) gives intense green, blue, and red luminescence. The color characteristics of the up-conversion luminescence in the CIE 1931 system are determined. The efficiency of energy transfer from the Yb3+ to the RE3+ ions is found to be 70% for RE = Er, Tm, and Ho. The efficiency of cooperative energy transfer reaches 10% for glass with Yb–Tb ions.

Glass and Ceramics. 2016;73(1-2):9-13
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Use of Iron-Ore Enrichment Tailings in the Production of Ceramic Articles

Shcherbina N.F., Kochetkova T.V.

Abstract

The possibility of using iron-ore enrichment tailings in the production of ceramic articles is investigated. The compositions and properties of ceramic bodies and the process parameters for manufacturing articles are presented. To increase product quality nepheline concentrate is used as an alkali-containing additive.

Glass and Ceramics. 2016;73(1-2):22-24
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Structural Characteristics and Thermophysical Properties of Complex Ceramic Oxides in the System Dy2O3–HfO2

Popov V.V., Menushenkov A.P., Zubavichus Y.V., Korovin S.A., Fortal’nova E.A., Kruglov A.B., Kruglov V.B., Kulik É.S., Pisarev A.A.

Abstract

The structure and thermophysical properties of materials formed in the system Dy2O3–HfO2 (molar ratio 1 : 3 to 3 : 1) as a result of isothermal firing of x-ray amorphous mixed hydroxides at temperature to 1600°C are investigated. It is shown that for ratios 1 : 3 to 1 : 1 the crystallization process results in the formation of single-phase solid solutions with the structure of defective fluorite and marked nonequivalence of the parameters of the local environment of the Dy and Hf atoms. It is determined that the ceramic based on dysprosium hafnate (Dy2O3: HfO2 = 1 : 1) possesses low, practically temperature independent (to 800°C), thermal conductivity about 1.4 W/(m · K).

Glass and Ceramics. 2016;73(1-2):47-52
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Rheological Properties of Porcelain Slip with Biosurfactants

Platova R.A., Sokolova D.S., Platov Y.T.

Abstract

The effect of nutrient liquids with the bacteria Acinetobactre johnsii str. J221 and Pseudomonas aeruginosa str. G.d. on the rheological properties of porcelain slip is studied. The surface activity of the nutrient liquid promotes a reduction of the fluidity and thixotropic hardening of porcelain slip. The mass increase of the casting upon pouring is due to the hydrophobization of the surface of the slip particles. The thickening of the porcelain slip is interrelated with the change in the redox state of the medium from weakly to strongly basic, favorable for the development of an aborigennic community of anaerobic microorganisms.

Glass and Ceramics. 2016;73(1-2):53-57
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Ceramic Face Tiles Using Phosphoric Slags

Suleimenov Z.T., Sagyndykov A.A., Kirgizbaev A.T.

Abstract

The compositions and technological parameters of ceramic articles for interior facing obtained using phosphoric slag, refractory and bentonite clays are presented. The chemical and mineralogical compositions of the clays and phosphoric slag are investigated and the technological parameters of production and the physical and mechanical properties of ceramic tiles are investigated.

Glass and Ceramics. 2016;73(1-2):62-65
pages 62-65 views

Science for Ceramic Production

Technological Trends in the Optimization of Standard Procedures in the Production of High-Quality Oxide Functional Materials

Kerbel’ B.M., Katsnel’son L.M.

Abstract

The role of technological trends in the technologies used to increase product quality in real ceramic production is examined for the example of a unified principle of optimization. It is shown that the uniformity of the final microstructure of a polycrystalline material depends on the probability of reaching the requirements imposed by the principle of optimization on process stages such as synthesis and the formation and sintering of blanks. Ways to increase the quality and profitability of the manufacture of ceramic products intended for use under extreme conditions are examined for the example of the components of nuclear fuel.

Glass and Ceramics. 2016;73(1-2):14-18
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Synthesis of Catalytically Active Cermet Membranes Using Combustion Processes for Small Power Plants

Uvarov V.I., Loryan V.É., Uvarov S.V., Lukin E.S., Tsodikov M.V., Fedotov A.S.

Abstract

Porous cermet membranes with improved operating properties were synthesized by means of SHS with a reduction stage in the thermal explosion regime in vacuum from a mixture of powders of the PTYu alloy (95% N – 5% Al) + Co3O4. As a result porous cermet membranes with 10 – 20 nm Ni and Co nanoparticles in the surface layers of the pores were obtained. A prototype of a power plant with high mass/size cell-battery characteristics was developed: specific volume 3.3 liters/kW and 1.6 kg/kW.

Glass and Ceramics. 2016;73(1-2):43-46
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Environmental Protection

Production of Flat Ceramic Membrane Contactors with a Catalytically Active Layer Based on Co3O4

Yarovaya O.V., Lemeshev D.O., Mostovaya U.L., Nikovskii I.A., Kolesnikov V.A.

Abstract

Flat membrane contactors comprising ceramic disk microfiltration membranes with a deposited layer of Co3O4 are obtained. The characteristics, such as the thickness of the layer and the pore-size distribution, are determined and the specific surface of the substrate and the deposited layer of Co3O4 are determined. It is shown that the membrane contactors obtained are suitable for liquid-phase catalytic oxidation of phenols under soft conditions, including in waste waters.

Glass and Ceramics. 2016;73(1-2):19-21
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Biomaterials

Calcium Phosphate Ceramic Based on Powder Synthesized From a Mixed-Anionic Solution

Safronova T.V., Knot’ko A.V., Shatalova T.B., Evdokimov P.V., Putlyaev V.I., Kostin M.S.

Abstract

Ceramic based on calcium phosphates is obtained from powders synthesized from water solutions of calcium nitrate, ammonium hydrophosphate, and ammonium pyrophosphate as well as from a mixed-anionic solution containing simultaneously ammonium pyro- and orthophosphate in the molar ratio (NH4)2HPO4/(NH4)4P2O7 = 1. The ceramic obtained contains biocompatible bioresorbable phases and can be used to make implants used in regenerative methods for the treatment of bone tissue defects. This represents the first time synthesis from mixed-anionic solutions is used to obtain powders of calcium phosphates with significant quantities of each anion.

Glass and Ceramics. 2016;73(1-2):25-31
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At Enterprises and Institutes

Linear Thermal Expansion Coefficient (at Temperatures from 130 to 800 K) of Borosilicate Glasses Suitable for Silicon Compounds in Microelectronics

Sinev L.S., Petrov I.D.

Abstract

The measurements of the CLTE and relative elongation of two types of borosilicate glasses — LK5 and Borofloat 33 — are analyzed. A TMA7100 thermomechanical analyzer is used to measure the elongation of glass samples at temperatures from 130 to 800 K (−143 to +526°C). The relative error of indirect measurements of the CLTE and the relative thermal elongation of both types of glasses did not exceed ±5 and ±3%, respectively. Polynomial equations for obtaining fits to the measurements as a function of the temperature are presented. The results will facilitate the modeling of the characteristics of the devices which are used in microsystems engineering and fabricated by anodic deposition of silicon on glass; they can also be used to optimize the temperature regime of silicon bonding with glass.

Glass and Ceramics. 2016;73(1-2):32-35
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Production and Properties of Glassy Metaphosphate Composition for Protecting the Elements of Water-Heating Systems from Corrosion

Kostina Z.I., Krylova S.A., Ponurko I.V.

Abstract

The production from simple and easily accessible materials and use of an environmentally safe, glassy, metaphosphate composition (GMC) (the formula is patented) for comprehensive protection of the elements of water-heating systems from corrosion and salt deposition (scale) are examined. The results of experiments investigating the solubility and anticorrosion and antiscaling properties of the GMC are presented.

Glass and Ceramics. 2016;73(1-2):71-74
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Wastes—Into Production

Use of Sludge from Drinking Water Purification in the Production of Effective Ceramic Articles

Kizinievič O., Žurauskienė R., Kizinievič V., Yakovlev G., Bur’yanov A.

Abstract

The results of research on the use of sludge produced in the process of purification of drinking water (SPDW), which contains about 68% Fe2O3, as an additive in the production effective ceramic articles are presented. SPDW was added in amounts 40 – 60% into the batch for the production of effective ceramic articles; the firing temperature of the ceramic articles was 900, 1000, and 1050°C. The investigations showed that the addition of SPDW affects the properties of ceramic samples as follows: it lowers the density, strength in compression, and thermal conductivity and increases porosity. SPDW is a natural pigment that imparts a darker red color to the ceramic.

Glass and Ceramics. 2016;73(1-2):58-61
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Raw Materials

Evaluation of Domestic Alumina As Raw Material for Structural Ceramic

Myz’ A.L., Karagedov G.R., Lyakhov N.Z.

Abstract

Domestic commercially accessible α-Al2O3 powders are examined and evaluated for use as raw material for the production of high-strength ceramic. Additional chemical purification and mechanical processing of GRT alumina make it possible to improve the ceramic properties of the material. In terms of density and microhardness the ceramic obtained from fine-crystalline alumina produced by Nanokompozit JSC surpasses all materials examined, including ceramic obtained from Almatis-1200 alumina.

Glass and Ceramics. 2016;73(1-2):66-70
pages 66-70 views