


Vol 76, No 3-4 (2019)
- Year: 2019
- Articles: 18
- URL: https://journal-vniispk.ru/0361-7610/issue/view/15272
Article
Glass and Ceramics Volume 76, Number 3



Investigation of the Mechanism of Brittle Fracture of Cutting Ceramic
Abstract
The fatigue strength of Russian-made oxide-carbide ceramic during intermittent turning in machining hardened steel specimens set in the faceplate body was studied. The turning was conducted up to fracture of the cutting edge of plates. The structure of the fractured surface layer was studied and the mechanism of fracture of the cutting edge of tool plates made from cutting ceramic was determined. It was found that during intermittent turning the low productivity of cutting plates made from oxide-carbide ceramic is mainly caused by chipping of the cutting edge as a result of the formation of microcracks on intergrain boundaries. A distinctive feature of the mechanism of brittle fracture of cutting ceramic is intergrain tear-out and chipping of large grains of Al2O3.



Glass and Ceramics Volume 76, Number 4



Effect of Gold Nanoparticles on the Spectral Luminescence Properties of Eu3+-Doped Phosphate Glass
Abstract
The spectral luminescence properties of Eu3+-doped potassium-aluminum-phosphate glass with thermally induced formation of gold nanoparticles in its interior were investigated. It is shown that the formation of gold clusters (pre-plasmonic particles) results in stronger luminescence of rare-earth ions while the formation of gold nanoparticles possessing a localized plasmon resonance results in weaker luminescence.



Formation of Zr–La–O Oxide Phases in the Thermochemical Transformation of Modified Zirconium Hydroxide
Abstract
The particularities of the impact of the addition of lanthanum cations on the thermochemical behavior of modified zirconium hydroxide were investigated. It is shown that the composition and properties of the obtained materials are determined by the concentration of the modifier and the formation temperature of the oxide phase.



Mechanochemical Oxidation of Aluminum: Formation of the Porous Structure of Aluminum Hydroxides and Oxides
Abstract
The main characteristics of aluminum oxides and hydroxides obtained by mechanochemical oxidation of aluminum powder, both in the initial state and after their heat-treatment in the interval 150 – 1100°C, are compared. The conditions for obtaining pseudoboehmite by thermal activation of mechanically oxidized product were established. The structure, morphology, and texture of the pseudoboehmite structure of aluminum hydroxide synthesized from mechanically oxidized product and aluminum oxides obtained on its basis in the temperature interval 450 – 1100°C are characterized.



Chemical, Phase Compositions and Porosity Structure of the Plinth Brick of the White Tower (Greece) of Age Greater Than 450 Yr
Abstract
Oxide chemical analysis of White Tower samples showed that the major oxides (content > 5%) are, %: SiO2–50.07; Al2O3– 16.3; Fe2O3– 7.04; CaO – 9.08. The loss on ignition is 11.32. In addition, elemental analysis determined a heightened carbon content carbon – 9.59%. The heightened carbon content (9.59%) in the inclusions attests the introduction of fuel into the green body, which increases the porosity of the articles and promotes uniform sintering of the ceramic, and the heightened content of alkali oxides (R2O > 3 – 4%) promotes the formation of a glass phase up to 1000°C. X-ray phase analysis showed the presence of anorthite, hematite, and wollastonite, which promotes greater strengthening. Moreover, the presence of isometric pores and oval closed porosity in the ceramic samples increases durability.



Science for Glass Production
Laser Writing of Polarization-Sensitive Birefringence in Sodium-Borosilicate Glass
Abstract
It is demonstrated that femtosecond laser pulses can be used to form birefringent microregions in sodium borosilicate glass with the composition 68 SiO2, 27 B2O3, 4 Na2O, and 1 Al2O3 (mol.%); the birefringence is associated with the formation of nanogratings and its slow axis is oriented perpendicular to the polarization plane of the writing laser beam. The dependences of the phase shift of the light passing through these microregions on the number and energy of the laser pulses forming them are determined. It is shown by means of confocal RS spectroscopy that the content of sodium cations decreases in the formed microregions.



Equipment
Special Design Features of Transport-Process Lines for Unloading Conditioned Quartz Sand in Batch Plants
Abstract
The special design features of transport-process lines for conditioned quartz sand used in the preparation of glass batch in batch plants are examined. Different variants of the schemes used to unload, store, and class a given raw material are presented. It is noted that additional separation of conditioned quartz sand containing random foreign impurities is necessary.



Science for Ceramic Production
Effect of Aluminum Oxide Powder Particle Size on Spark Plasma Sintering Results
Abstract
The results of a comparative study of compacts obtained by spark plasma sintering from nano- and ultradisperse (UD) aluminum oxide powders with spherically shaped particles are reported. It is shown that the compacts obtained from UD-powder have higher density and greater strength, microhardness, and structural uniformity with smaller grains than compacts obtained from nanopowder. Preliminary magnetic-pulse compaction of powders prior to sintering improves the characteristics of both compacts but higher density and strength with smaller grains are achieved in compacts obtained from UD-powder. In both cases of preliminary preparation the UD-powder compacts have advantages over nanopowder compacts.



Improvement of the Technology of High-Porosity, Permeable, Cellular, Ceramic Materials
Abstract
The rheological properties of corundum suspensions were studied. It is shown that to prepare corundum slurry in obtaining ceramic, high-porosity, permeable, cellular materials (HPCM) by the method of duplicating the structure of polymer matrices the minimum possible ratio S : L of the disperse phase and the dispersion medium is 2.3 : 1 and the weight content of polyvinyl alcohol in the corundum slurry is 1 – 3%. It was proved experimentally that corundum suspensions with such a ratio of the disperse phase and the dispersion medium are coagulation structures with characteristic thixotropic behavior.



Coatings
Liquid-Glass Radiation-Resistant Thermal-Control Coating
Abstract
Pigments and binders for obtaining radiation-resistant thermal-control coatings (TCC) for spacecraft were studied. A radiation-resistant thermal-control coating was obtained on the basis of the chosen components. The 15-year resistance of the coating in a geostationary orbit (GSO) was evaluated on the basis of ground-based tests. The comparative characteristics of white TCC (based on BaSO4), which are currently the most widely used coatings in Russia, are presented.



Reaction-Cured Composite Coatings and Glasses
Abstract
The development of reaction-cured coatings is a promising direction in the field of the protection of metallic and nonmetallic structural materials (in operation) in aeronautical engineering. The main feature of these coatings is the possibility of forming (firing) them at close to operating temperatures and increasing their temperature stability at the same time.



Wastes into Production
Ash-Slag Based Cellular Glass for Energy-Efficient 3-Ply Construction Panels
Abstract
Technologies were developed for fabricating tiles and porous aggregate from cellular glass based on ash-slag waste from the Novocherkassk State District Power Plant (SDPP) as well as heat-insulating lightweight construction concrete. Three-ply energy efficient panels for use in frame-panel home construction were obtained on their basis.



Investigation of the Influence of Paraffin Production Wastes on the Properties of Ceramic Articles
Abstract
The possibility of using paraffin production wastes (PPW; 2.5 – 10 wt.%) in the production of porous ceramic was investigated. The addition of 2.5% PPW increases the strength of the ceramic in compression. Increasing PPW to 10% significantly increases the apparent porosity of the ceramic.



Factory Experience
Investigation of the Causes and Determination of Critical Mechanical Actions on Pins in Metal-Glass Articles Resulting in Loss-of-Tightness
Abstract
The results of an experimental study of the influence of twisting and bending forces on pins resulting in loss-of-tightness in sealed metal-glass articles (MGA) are reported. The critical values of the angles of rotation and bending of the pins at which glass begins to break are indicated. The technological features of MGA fabrication that increase the strength of a metal-ceramic seal are shown. The results are of interest for the manufacture of different hermetic relays and devices and explain the possible causes of the loss-of-tightness in devices.



Biomaterials
Calcium Phosphate Foam Ceramic Based on Hydroxyapatite–Brushite Powder Mixture
Abstract
The introduction of 10 – 50% (by weight) brushite powder, preheated at 50° and then fired at 1200°C, into a permeating suspension based on hydroxyapatite powder heat-treated at 800°C results in partial decomposition of hydroxyapatite to the α- and β-modifications of tricalcium phosphate. The presence of a tricalcium phosphate phase in calcium phosphate foam ceramic promotes an increase of the porosity from 40 to 60% and the resorption with significant static strength reduction from 3 – 7 to 0.3 MPa.



At Enterprises and Institutes
Use of Alkaline Glass in Micromechanical Sensor Structures
Abstract
The use of alkali glass in micromechanical sensors, specifically, accelerometers, is shown. Alkali glass is used in the sensitive elements of the indicated devices. The main technological operation in the assembly of such sensitive elements is electrostatic bonding, also known as the anodic bonding. In this process a number of complex physical effects occur in the glass. Reliable functioning of the fabricated devices depends on the quality of the execution of the parts made of alkali glass and silicon.


