Preparation of additive package for gear lubricants and determination of tribological properties

详细

In this study an extreme pressure and anti-corrosion additive package for gear oils has been created. In this context three different organic molecules were synthesized. Methylene-bis (dibutyldithiocarbamate), Sulfured oleic acid and o,o-Dialkyldithio Phosphate. Mass spectrums and Elemental analyses were carried out for these three molecules. For each molecule 4-ball weld points (WP), 4-ball Wear Scar Diameter (WSD), Copper corrosion (CC) and salt spray tests (SS) were carried out. Antioxidant properties of synthesized molecules were determined. According to the test results eight different additive packages were prepared and WP, WSD, CC and SS tests were applied to each package to determine a suitable package content. The highest yield was obtained in the five and six additive package with 250, 300 kg weld point and 0.41, 0.53 mm scar diameter respectively. For all additive packages the extreme pressure and corrosion resistance properties of gear oil increase by increasing the percentage of Methylene-bis (dibutyldithiocarbamate). o,o-Dialkyldithio Phosphate showed the highest antioxidant activity and it has been obtained bets corrosion protection with Sulfured oleic acid.