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Vol 45, No 1 (2016)

Mechanics of Machines

On the development of the Timoshenko theory of transversal oscillations of elastic rods

Selezov I.T.

Abstract

The key stages of the development of generalized dynamic theories of bending oscillations of rods, plates, and shells, based on the shear model proposed in 1921 by S.P. Timoshenko, an outstanding Ukrainian scientist, are considered. The mathematical construction of equations of the theory of plates obtained as hyperbolic approximations of the elastodynamics problem for a layer are presented and the analytical expression for the shear coefficient is derived. Some relevant current studies are mentioned. The propagation of waves along an elastically fixed strip is studied as an example.

Journal of Machinery Manufacture and Reliability. 2016;45(1):13-20
pages 13-20 views

Increase in solution stability of ill-conditioned dynamics problems

Goroshko A.V., Royzman V.P.

Abstract

The difficulties of design determination of the quantitative characteristics of weight, elasticity, damping, critical frequencies of fast-revolving rotors are demonstrated. It is suggested to use two approaches in order to obtain accurate and stable solutions of ill-conditioned reverse problems of rotor dynamics. The first one concerns the reduction of design model size. It is shown that relatively uncomplicated design rotor models are used as they were considered the most effective and stable, and match the selected design scheme and parameter values (hardness, weights, deflections, etc.) obtained as a result of experiments or calculations. The second approach deals with statistical method of the increase of solution stability. Its efficiency was shown while identifying rotor eccentricity by the example of five-mass rotor model.

Journal of Machinery Manufacture and Reliability. 2016;45(1):21-24
pages 21-24 views

Spring drives for reciprocal motion

Zhavner V.L., Matsko O.N.

Abstract

Problems were considered concerning energy consumption decrease in spring drives, with the use of nonlinear spring accumulators provided by guides, unloading at mid position, depending on the carriage mass with a working body. The value of the axis offset of the spring fixation providing the lack of loading on the guide along its entire length was determined. Potentials of the drive self-locking in extreme positions without driven fixing rods were shown. Friction losses in the elements of the nonlinear spring accumulator were determined. A fivefold decrease of the dissipation losses for optimum size of accumulator as against the linear spring accumulator was shown.

Journal of Machinery Manufacture and Reliability. 2016;45(1):1-5
pages 1-5 views

Nonlinear stationary elastoplastic waves in a rod

Doronin A.M., Erofeev V.I., Kazhaev V.V.

Abstract

It is shown that longitudinal nonlinear elastoplastic stationary waves can be formed in a rod. The waves can be both periodic and solitary, which is determined by the index of the strain hardening of the material, and the velocity of their propagation is less than velocity of an elastic shear wave.

Journal of Machinery Manufacture and Reliability. 2016;45(1):6-8
pages 6-8 views

Dampening characteristics of rope vibroisolators

Gordeev B.A., Okhulkov S.N., Osmekhin A.N., Bugaisky V.V.

Abstract

We consider the spectral characteristics of rope vibroisolators. In rope vibroisolators, the vibration energy is absorbed at the expense of the dry friction between the separate elastic wires in the strands of the steel rope system. We have performed experiments in conditions fully identical to those in the hydro-support tests performed earlier [1]. We have found that, under the equality of the spectral constituents of the input vibrosignals, the spectra of the output signals of the rope vibroisolators differ sufficiently from the output signals of the hydro-supports obtained earlier [2–4].

Journal of Machinery Manufacture and Reliability. 2016;45(1):9-12
pages 9-12 views

Reliability, Strength, and Wear Resistance of Machines and Structures

Experimental–theoretical study of high-cycle failure of structural elements of VZh-159 alloy

Antipov A.A., Gorokhov A.N., Gorokhov V.A., Kazakov D.A., Kapustin S.A.

Abstract

The results of an experimental–theoretical investigation of high-cycle fatigue of a VZh-159 alloy at a temperature of 850°C are represented. A model and algorithm for the prediction of fatigue damages are proposed, which, with respect to relationships of damaged-medium mechanics, permit the simulation of processes of high-cycle structural failure subject to general factors affecting the cyclic strength of structural material. The results of the numerical simulation of high-cycle failure of structural elements are given that verify the working capacity of the proposed model, algorithms, and software environment developed based on it.

Journal of Machinery Manufacture and Reliability. 2016;45(1):25-31
pages 25-31 views

Methods, models, and means of efficiency improvement in the estimation of the technical condition and residual service life of technical devices

Kuznetsov K.A.

Abstract

In order to improve the efficiency and quality of estimation of the technical condition and residual service life of technical devices, a special approach has been devised, based on informational support and the automation of preparation for this process and its execution. The methods, models, and means developed represent the methodology of inspection of technical devices with regard to industrial safety. Information technology has been developed, along with the Intelligent Software System that implements it, to automate the collection, storage, and processing of the information necessary to support decision-making in the estimation of technical conditions and residual service life, which constitutes the basis of industrial safety inspection.

Journal of Machinery Manufacture and Reliability. 2016;45(1):32-37
pages 32-37 views

Providing the quality of complexly shaped machine elements at the design phase of the sheet stamping technological process

Kashapova L.R., Pankratov D.L., Shibakov V.G., Vinogradov A.I.

Abstract

An automated technique for the technological process reliability evaluation is supplemented with an improvement stage to provide the quality of complexly shaped machine elements manufactured by the sheet stamping. As a result, there is a possibility to expediently develop and realize measures for the structural improvement of an element manufactured by stamping in cases using CAE software, when technological process correction does not provide conditions for defectfree stamping.

Journal of Machinery Manufacture and Reliability. 2016;45(1):72-77
pages 72-77 views

Increase in production efficiency due to the use of modernized rubber-processing rollers

Stulov V.V.

Abstract

The results of the calculation of cooling rubber-processing rollers executed in the form of heat pipes, are presented. The novelty is confirmed by a patent for the installation. The necessary amount of a filling heat carrier, consumption of a cooling medium, and its temperature are determined for the specified heat flux density from processed rubber and a temperature on a working roller surface.

Journal of Machinery Manufacture and Reliability. 2016;45(1):78-82
pages 78-82 views

Critical conditions for thermal explosion in a plate with a nonlinear heat source

Kudinov V.A., Eremin A.V., Stefanyuk E.V.

Abstract

The exact analytical solution of the nonstationary heat conduction problem with a nonlinear internal heat source at the nonsymmetric third-type boundary conditions was obtained by the method of variable separation. The relations between the boundary condition parameters and a heat source separating the stationary processes from processes of an unlimited temperature increase (thermal explosion) were found. For known physical properties of medium, the maximum allowable value of the specific power of a heat source has been found. If nonsymmetric boundary conditions are exceeded on wall surfaces, it can lead to thermal destruction.

Journal of Machinery Manufacture and Reliability. 2016;45(1):38-43
pages 38-43 views

The development of solving techniques of manufacturing high-density powder blanks

Grigor’ev S.N., Dmitriev A.M., Korobova N.V., Tolmachev N.S., Petrov M.D.

Abstract

The difficulties of the analysis of the stressed–deformed state of compressible blank compared to the analysis of an incompressible one were explained. It was pointed out that the continual theory of plasticity of compressible materials is based on an analysis of representative volumes of material. The basic assumptions allowing the simplifying of the solution of tasks of deformation of compressible materials were formulated.

Journal of Machinery Manufacture and Reliability. 2016;45(1):44-50
pages 44-50 views

Calculation of rotation shells using finite triangular elements with Lagrange multipliers in variative approximation of displacements

Klochkov Y.V., Nikolaev A.P., Vakhnina O.V.

Abstract

In calculations of the hard deformed state of rotation shells, the problem of incompatibility of triangular sampling elements with respect to derivatives of components of displacement vectors arises. In order to eliminate this weak point, it is proposed to adjust Lagrange multipliers in combination with an invariant vector procedure of approximation of displacement fields.

Journal of Machinery Manufacture and Reliability. 2016;45(1):51-58
pages 51-58 views

A new improved method for calculating dynamic coefficients of fluid film bearings

Grigor’ev B.S., Fedorov A.E.

Abstract

Suggested in this work is a novel approach to the calculation of the dynamic coefficients of fluid film bearings. In contrast to traditional approaches, this technique allows the scope of the necessary computations to be materially reduced. Considered here, as a concrete example, is a tilting-pad journal bearing for which the approach suggested offers the greatest advantages. The results of our computations are compared with experimental data.

Journal of Machinery Manufacture and Reliability. 2016;45(1):59-64
pages 59-64 views

Specific features of rolling of shaft of gas turbine engine under conditions of superplasticity

Utyashev F.Z., Sukhorukov R.Y., Samarukov G.V., Nagimov M.I.

Abstract

This work is devoted to the specific features of the rolling of hollow shafts made of nickel-base superalloys under conditions of superplasticity. Limitations are mentioned, which hamper the use of the highly efficient multiroller rolling of the shafts made of these alloys under conditions of superplasticity. The tried and tested procedure of rolling hollow shafts, which involves the use of a mandrel and a single roller, is presented. It is shown that the shaping of a shaft using this procedure requires an expanded bulk deformation zone to appear, which propagates over the entire cross section of the blank under the zone of its contact with the roller. The dimensions of the tool that provide the formation of this deformation zone are determined. The possibility of the use of the axisymmetric formulation of the problem on bulk deformation in the course of the rolling of shafts to determine the stress-strain state of the material is substantiated with the help of the Deform-3D applied software package.

Journal of Machinery Manufacture and Reliability. 2016;45(1):65-71
pages 65-71 views

Experimental Mechanics, Diagnostics, and Testing

The analysis of the main structural and mechanical characteristics of EP800 and EI893 alloys to optimize production of the first stage of a GTE-45-3 gas-turbine power plant

Tarasenko Y.P., Tsareva I.N., Berdnik O.B., Kazanskii D.A.

Abstract

The aim of this work is to determine the possibility of using EI893 alloy to produce rotor blades of the first stage of the GTE-45-3 gas-turbine power plant.

Journal of Machinery Manufacture and Reliability. 2016;45(1):83-89
pages 83-89 views

Use of the Monte Carlo method for simulating the process of change in failure-free operation of repairable systems

Shaimardanov L.G., Boiko O.G.

Abstract

The results of numerical simulation of the process of the change of the failure-free operation of a reparable fully redundant system are given. The possibilities of using the Monte Carlo method to perform simulation modeling of nonstationary processes are shown.

Journal of Machinery Manufacture and Reliability. 2016;45(1):90-94
pages 90-94 views