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Vol 55, No 6 (2019)

Acoustic Methods

Structure Analysis of Products Made of Polymer Materials Using Instantaneous Spectra of Ultrasonic Signals

Kachanov V.K., Sokolov I.V., Pervushin V.V., Timofeev D.V.

Abstract

It is demonstrated that by analyzing the instantaneous spectrum of an ultrasonic signal transmitted in the shadow mode through the product under study, it is possible to determine the degree of difference in the structure of products made of finely dispersed polymer materials with different contents of one of the polymer components. This cannot be achieved with traditional methods of ultrasonic structuroscopy, based on analyzing the degree of attenuation and measuring the velocity of ultrasound in the material.

Russian Journal of Nondestructive Testing. 2019;55(6):427-433
pages 427-433 views

Nondestructive Testing of Structurally Inhomogeneous Composite Materials by the Method of Elastic-Wave Velocity Hodograph

Potapov A.I., Kondrat’ev A.V., Smorodinskii Y.G.

Abstract

We consider theoretical foundations for the nondestructive testing of large-sized structures and structures made of structurally inhomogeneous composite materials by the method of elastic-wave velocity hodograph. The theoretical fundamentals of the method of elastic-wave velocity hodograph are presented for a single-layer medium, and the propagation of low-frequency elastic waves in a homogeneous isotropic single-layer medium is described. Based on the research, recommendations are given on detecting defects and determining the speed of propagation of elastic waves in a single-layer medium; this allows nondestructive testing of the physical and mechanical characteristics of the material in the layer and flaw detection and thickness gaging in large-sized structures and structures made of coarse-grained and composite materials.

Russian Journal of Nondestructive Testing. 2019;55(6):434-442
pages 434-442 views

Using “Focusing to a Point” Algorithm for Reference-Free Measurement of the Speed of Ultrasound in Tomography of Concrete Engineering Structures

Kachanov V.K., Sokolov I.V., Kontsov R.V., Timofeev D.V.

Abstract

It was noted that in most ultrasonic tomographs for concrete products, tomograms are constructed based on the velocity of body (longitudinal, transverse) ultrasonic waves, calculated from the easily measured velocity of surface waves. However, in engineering structures exposed to climatic or other impacts, the state of the concrete structure can vary greatly from its surface to its depth, leading to errors in determining the body ultrasound velocity and, consequently, to inaccuracies in displaying defects in the structure and product dimensions. In order to improve defect location accuracy, a new reference-free method has been proposed for measuring the speed of ultrasound in the volume of large-sized engineering structures. The method employs ultrasonic antenna arrays that take advantage of the “focusing to a point” algorithm when constructing tomograms, provided that a point reflector (e.g., an access hole) is present in the product.

Russian Journal of Nondestructive Testing. 2019;55(6):443-452
pages 443-452 views

Inverse Problems of Ultrasonic Tomography in Nondestructive Testing: Mathematical Methods and Experiment

Bazulin E.G., Goncharsky A.V., Romanov S.Y., Seryozhnikov S.Y.

Abstract

The article is devoted to developing methods of ultrasonic tomography for nondestructive testing. The inverse problem of reconstructing velocity sections is treated as a nonlinear coefficient inverse problem for a scalar wave equation. Effective iterative methods for solving this problem using supercomputers have been developed. These methods use direct formulas for computing the gradient of a residual functional between the computed wave field and the field experimentally measured on detectors. The effectiveness of the algorithms was tested on real experimental data. The first experiments were carried out on dedicated solid-state samples in the simplest arrangement, with the signals recorded by standard ultrasonic antenna arrays at a frequency of 5 MHz. It is shown that using the developed tomographic methods with reflection and transmission schemes in a real experiment, it is possible not only to detect the boundaries of reflectors, but also to determine the velocity sections inside the reflectors.

Russian Journal of Nondestructive Testing. 2019;55(6):453-462
pages 453-462 views

Reference-Free Method for Thickness Gaging of a Test Object and Measuring the Speed of Longitudinal and Transverse Waves in It Based on Echo Signals Picked by an Antenna Array

Bazulin E.G., Vopilkin A.K.

Abstract

A reference-free method is proposed for determining the speed of longitudinal and transverse vertically polarized waves and the thickness of a test object based on comparing the measured and calculated echo signals reflected from the boundaries of the test object when using an antenna array operating on a zero tilt angle wedge in the double scanning mode. Results of numerical and model experiments confirming the efficiency of the method are presented. Using this method in a model experiment, it has proved possible to measure the thickness of a test object and the speed of longitudinal and transverse waves in it with a relative error (accuracy) of approximately 0.25%. The method can be used to characterize anisotropic properties of test objects, providing information about their physical and mechanical properties.

Russian Journal of Nondestructive Testing. 2019;55(6):463-475
pages 463-475 views

Design of a Portable Frame Integrality Testing System Based on SOPC

Zhiyi Han ., Zhao X., Yang L.

Abstract

As there is no technology to detect the frame number area hidden weld rapidly and accurately, the frame integrality detection algorithm was studied in this paper. First of all, to achieve the conversion of longitudinal wave to transvers wave, the waveform transformation technology was applied to multiple thin and high impedance materials. The acoustic wedge was designed by using Plexiglas through 30 degree incident angle. Ultrasonic receiving and launch, signal acquisition and processing, display and alarm device were integrated using upper and lower structure based on the SOPC system of Niso II. This method showed that the instrument can accomplish the integrity of the frame detection rapidly, efficiently and accurately.

Russian Journal of Nondestructive Testing. 2019;55(6):476-480
pages 476-480 views

Radiation Methods

Computer Aided Radiograph Interpretation Tool for Defect Characterization from Weld Plates

Sudheera K., Nandhitha N.M.

Abstract

Industrial Radiography is the most widely used NDT technique for weld defect characterization. As it is an indirect technique, an expert radiologist is required at the interpretation end to identify and characterize the defect in radiographs. However radiographs suffer from poor contrast thereby making it difficult to isolate the defect region from the background. Hence it is necessary to develop computer aided analysis tool for automated interpretation of weld radiographs. It involves an efficient contrast enhancement and segmentation technique for isolating the weld defect to its true size. In this work, wavelet based contrast enhancement technique has been developed to highlight the defect region from background. Biorthogonal 6.8 wavelet and Daubechies wavelet of order 4 are used for enhancing root/slag and porosity respectively. Thresholding and region growing are used for segmenting the region of interest.

Russian Journal of Nondestructive Testing. 2019;55(6):481-488
pages 481-488 views