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Vol 36, No 7 (2016)

Article

Harmonic analysis of the kinematic error in a planetary roller screw

Mamaev I.M., Morozov V.V., Fedotov O.V., Filimonov V.N.

Abstract

By kinematic analysis of a planetary roller screw and analysis of the relative amplitudes and phase shifts of the harmonics of its kinematic error as a function of their relative frequencies, additional requirements may be imposed on the manufacture and operation of the screw components so as to reduce the kinematic error and increase the precision.

Russian Engineering Research. 2016;36(7):515-519
pages 515-519 views

Non-destructive testing of residual stresses by magnetic methods under conditions of simple stressing

Mahalov M.S., Blumenstein V.Y.

Abstract

We have shown how crucial it is to determine the residual stresses (RS) at the stages of the product life cycle by means of the non-destructive testing (NDT) magnetic methods and to create computational algorithms and models. The experimental results of the RS in rod-shaped specimens after the 3-point-bending by magnetic-noise analysis and coercive force measurement are proved as being topical. The interrelations between the value of the change undergone by magnetic characteristics that are measured by the NDT magnetic methods and the value of the axial RS resulted from modeling by finite element method are revealed.

Russian Engineering Research. 2016;36(7):520-525
pages 520-525 views

Manufacture of mandrels for the production of composite components by coiling

Zuev A.S.

Abstract

The manufacture of sand–polymer shaping mandrels for the production of composite components by coiling is considered.

Russian Engineering Research. 2016;36(7):526-527
pages 526-527 views

Properties of thick galvanic steel coatings

Kopylov Y.R.

Abstract

The properties of thick steel coatings applied galvanically with mechanical action in different conditions in an electrolyte flux are investigated; the electrolyte is based on iron chloride. On the basis of the results, the utility of this process in repairing large and expensive worn components is assessed.

Russian Engineering Research. 2016;36(7):528-531
pages 528-531 views

Stress concentration at the edge of a circular hole with unilateral annular reinforcement

Kozhevnikov V.F., Firsanov V.V.

Abstract

The stress state of a unilaterally reinforced hole in a plate under axial extension is analyzed. Such reinforcement does not effectively reduce the maximum stress.

Russian Engineering Research. 2016;36(7):532-534
pages 532-534 views

Stress–strain state of the valve spring in an auto engine during plastic hardening

Zemlyanushnov N.A., Zemlyanushnova N.Y., Porokhin A.A.

Abstract

A method of increasing the life of highly loaded compression springs is proposed. The stress–strain state of the spring in plastic hardening is investigated. The required hardening load and geometric parameters of the spring are determined.

Russian Engineering Research. 2016;36(7):535-540
pages 535-540 views

Disk concentrators in a system for ultrasonic surface plastic deformation of screw threads

Kolesnikov V.V., Nebogov S.M., Punin V.I., Evsyukov S.A., Fedotov I.L.

Abstract

A method is developed for the computer simulation of the disk concentrator in a system for the modification of screw threads by ultrasonic surface plastic deformation.

Russian Engineering Research. 2016;36(7):541-544
pages 541-544 views

Using a tool with wear-resistant coatings in transverse cutting and thread cutting

Tabakov V.P., Sagitov D.I.

Abstract

The influence of multilayer wear-resistant coatings on the contact processes and the thermal state of the tool in the transverse cutting and thread cutting of workpieces is studied. The effectiveness of cutters with the proposed multilayer coatings is demonstrated.

Russian Engineering Research. 2016;36(7):545-550
pages 545-550 views

Quantum-mechanical modeling of chip deformation and failure

Kabaldin Y.G., Kuz’mishina A.M.

Abstract

An atomic approach to chip deformation and failure in cutting is outlined. The relation of the shear strength and the type of chip to the energy characteristics of the crystal lattice, its packing-defect energy, and the latent heat of fusion is established. The constancy of the shear with variation in the cutting conditions is related to the limiting dislocation density and the formation of an amorphous–liquid state.

Russian Engineering Research. 2016;36(7):551-558
pages 551-558 views

Surface roughness in final turning: Development of an adequate empirical model

Bokov V.B.

Abstract

A new method is proposed for empirical modeling. In this approach, the empirical model is improved by the introduction of data from theoretical modeling and experiment design. Comparison of the traditional empirical model and the proposed model shows that the latter is characterized by higher precision, over large ranges of the relevant factors.

Russian Engineering Research. 2016;36(7):559-564
pages 559-564 views

Neural-network system for extremal control of the cutting precision

Legaev V.P., Generalov L.K., Galkovskii O.A.

Abstract

Neural-network modeling permits the determination of the instantaneous extremum for a set of parameters used in predicting the optimal machining precision.

Russian Engineering Research. 2016;36(7):565-570
pages 565-570 views

Hybrid treatment by a laser beam and surface plastic deformation

Gubanov V.F., Pesterev M.A.

Abstract

The formation of multilayer oriented microstructure and surface roughness under the action of continuous laser radiation and surface plastic deformation is considered.

Russian Engineering Research. 2016;36(7):571-572
pages 571-572 views

Patent activity of high-tech enterprises in the Republic of Udmurtia

Dombrachev A.N., Yakimovich B.A., Korshunov A.I., Solomennikova S.I.

Abstract

The patent activity of high-tech enterprises in the Republic of Udmurtia is analyzed. The strategies adopted at those enterprises for the legal protection of industrial property are evaluated by analysis of the patents secured in the past fifteen years.

Russian Engineering Research. 2016;36(7):573-576
pages 573-576 views

Design of flexible manufacturing systems on the basis of CAx software and virtual modeling

Kul’ga K.S., Kitaev A.A., Sidorov I.O., Kozhinov D.G.

Abstract

Structural synthesis of flexible manufacturing systems for the machining of batches of parts and subassemblies at the preliminary design (technical proposal) stage is considered, on the basis of CAx software and virtual modeling of the control system. This is the key stage of design, since the structural synthesis of the flexible manufacturing system largely determines the economic viability of the design as a whole.

Russian Engineering Research. 2016;36(7):577-586
pages 577-586 views

Coordinating the motion of a robot and the workpiece

Dadochkin M.K.

Abstract

The benefits of coordinated motion are considered. A method of determining the initial point of the positioning unit is proposed. A relation is established between the directional vectors of the positioning unit’s coordinate system and the Euler angles of the robot’s coordinate system, which are used in adjusting the coordinated motion.

Russian Engineering Research. 2016;36(7):587-590
pages 587-590 views

Cutting-system dynamics

Zakovorotnyi V.L., Bykador V.S.

Abstract

The attractive sets formed in the vicinity of equilibrium (asymptotically stable orbital limiting cycles, two-dimensional invariant tori, and chaotic attractors) are analyzed. The bifurcations of the system in parameter space and the space of control parameters are considered. General laws of stability loss of the equilibrium in a cutting system are outlined.

Russian Engineering Research. 2016;36(7):591-598
pages 591-598 views

Internal grinding of thermoprotective rubber coatings

Khanov A.M., Sirotenko L.D., Shingel’ L.P., Trofimov E.O.

Abstract

The internal abrasive machining of thermoprotective rubber coatings with constant retaining force on the grinding wheel is studied, theoretically and experimentally. A model of rubber failure in abrasive machining is proposed on the basis of the work of a single abrasive grain in contact with the machined surface. A relation is established between the components of the grinding force and the normal and tangential contact stresses at the working surfaces of a single grain of the wheel.

Russian Engineering Research. 2016;36(7):599-602
pages 599-602 views

Influence of misalignment of the reamer and spindle axes on the precision of the machined hole

Zheleznov G.S., Shirokov A.V.

Abstract

The influence of misalignment of the reamer axis and the spindle axis on the precision of the machined hole is investigated by means of a special regression model of reaming. Recommendations are made for reduction in the error.

Russian Engineering Research. 2016;36(7):603-606
pages 603-606 views

Monitoring the yield of a borehole neutron generator

Altukhov A.A., Teplova T.B., L’vov S.A., Gladchenkov E.V., Afanas’ev S.A.

Abstract

In mining, it is important to improve the precision of geophysical instruments in mineral prospecting, especially in the exploration of oil and gas fields. The possibility of creating instruments for monitoring the neutron yield of a borehole neutron generator in neutron–neutron logging systems is considered. One possibility is to employ detectors based on natural diamonds, which are a valuable resource. Their use in hightech geophysical instruments for prospecting may be regarded as a valuable step in the efficient utilization of natural resources, which is an important goal at this time. Experience shows that Russian-made diamond detectors of the proposed design are satisfactory replacements for the instruments currently used to monitor the yield of a borehole neutron generator in neutron–neutron logging systems. Tests of the detectors in the AINK-43M pulsed neutron–neutron logging system demonstrate the improved productivity and precision of the measurement system.

Russian Engineering Research. 2016;36(7):607-610
pages 607-610 views