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Vol 38, No 8 (2018)

Article

Load Capacity of a Radial Ball Bearing with Increased Radial Clearance

Ivanov A.S., Kuts M.S.

Abstract

A method is proposed for calculating the load capacity of a radial ball bearing with increased radial clearance.

Russian Engineering Research. 2018;38(8):573-578
pages 573-578 views

Modular Calculation of the Conductance of Complex Vacuum Systems with Free-Molecular Gas Flow

Fomin M.V., Chernyshev O.R.

Abstract

An algorithm is proposed for calculating the conductance of complex vacuum systems by the Monte Carlo method. The algorithm is based on a modular approach to the complex system.

Russian Engineering Research. 2018;38(8):579-580
pages 579-580 views

Formalized Configurational Calculations of Parallel Mechanisms

Shchelkunov E.B., Vinogradov S.V., Shchelkunova M.E., Pronin A.I., Samar E.V.

Abstract

Theoretically possible configurations of parallel mechanisms are classified, taking account of the hinge arrangement at the base and the moving platform. This classification permits the formulation of computational templates for each class of configurations. The associated computational algorithms require a minimum of initial data.

Russian Engineering Research. 2018;38(8):581-584
pages 581-584 views

Design of High-Stress Slip Bearings with Liquid Lubricant

Piskarev A.S., Sil’chenko O.B., Kuritsyna V.V., Siluyanova M.V.

Abstract

The design of slip bearings with liquid lubricant used in airplane engines is analyzed. The advantages and disadvantages of the bearings when used in highly stressed transmissions are considered. Means of improving the bearings by means of new materials are proposed.

Russian Engineering Research. 2018;38(8):585-591
pages 585-591 views

Surface Nanostructuring of Steel in Electrospark Alloying with WC-Based Electrodes

Gadalov V.N., Emel’yanov S.G., Filatov E.A., Makarova I.A., Vornacheva I.V.

Abstract

The change in cathode mass and anode erosion during electrospark alloying is investigated, with different process kinetics. With increase in pulse length, the efficiency of deep electrospark alloying increases up to some limit determined by the electrode composition.

Russian Engineering Research. 2018;38(8):592-598
pages 592-598 views

Theory of Intermittent Cutting. 4. Interpretation of Empirical Data Regarding Tool Exit from the Blank

Bol’shakov A.N.

Abstract

Empirical observations of tool exit from the blank are interpreted on the basis of the model developed.

Russian Engineering Research. 2018;38(8):599-603
pages 599-603 views

Diagnostics of Dimensionally Controlled Microgrinding to Meet Quality Specifications

Sil’chenko O.B., Siluyanova M.V., Kuritsyna V.V.

Abstract

The diagnostics of microgrinding is considered, with a focus on structured hard materials. A test method is proposed for use in diagnostic procedures.

Russian Engineering Research. 2018;38(8):604-609
pages 604-609 views

Diagnostics of Wheel Life in Grinding

Shvetsov I.V., Belyakov V.N., Zhelnov D.V., Letenkov O.V., Nikulenkov O.V.

Abstract

The change in effective grinding power with change in the grinding fluid is studied experimentally, in fixed machining conditions. A method is proposed for assessing the life of the wheels. This method facilitates the choice of the tool, grinding conditions, and composition of the grinding fluid.

Russian Engineering Research. 2018;38(8):610-613
pages 610-613 views

Contract Model with Risk Sharing in Integrated Logistical Product Support

Kuznetsova V.B., Serdyuk A.I., Kondusov D.V., Sergeev A.I.

Abstract

With transformation of the defense industry and industry in general, -cost-of-ownership models in relation to high-tech products must be modified. The model must include cost sharing between the purchaser and the manufacturer. Thus, the required characteristics of high-tech products must be ensured by the purchaser and the manufacturer in cooperation, so that both partners share the risk of failure.

Russian Engineering Research. 2018;38(8):614-616
pages 614-616 views

Influence of Rotor Eccentricity in Ultrahigh-Speed Electrical Machines on Their Characteristics

Vavilov V.E.

Abstract

The influence of rotor eccentricity in high-speed and ultrahigh-speed electrical machines on their characteristics is considered. A mathematical model permits analysis of the processes in ultrahigh-speed electrical machines with an eccentric rotor. The model is verified by computer simulation and also by means of physical experiments.

Russian Engineering Research. 2018;38(8):617-622
pages 617-622 views

Influence of Spindle Wobble in a Lathe on the Tool’s Deformational-Displacement Trajectory

Zakovorotny V.L., Gvindzhiliya V.E.

Abstract

Attention focuses here on the conversion of the trajectory of spindle-group wobble in a lathe into deformational displacement of the tool and the associated modification of the shaping trajectory. This process depends on the change in dynamic properties of the system due to the wobble. On the basis of simulation and digital experiments, it may be concluded that the wobble changes the stability of the trajectories and that various attractive sets are formed in the system (such as limit cycles, invariant tori, and chaotic attractors). The wobble does not change the shaping trajectory directly, but rather through the formation of attractive deformational-displacement sets. Therefore, the attractive sets affect the geometric topology of the workpiece surface and the limiting feasible manufacturing precision.

Russian Engineering Research. 2018;38(8):623-631
pages 623-631 views

Strength Ranking of Hard-Alloy Cutting Inserts of Different Shape

Artamonov E.V., Pomigalova T.E., Smolin N.I., Chernyshov M.O.

Abstract

The stress–strain state of replaceable polyhedral inserts in composite tools is calculated by the finite-element method. The influence of the insert’s design parameter, the basing and attachment configuration, and the load on the stress and strain is established. Besides the strength of the inserts, attention is paid to the positional accuracy in the tool housing. Cutting inserts of maximum strength have been developed and patented.

Russian Engineering Research. 2018;38(8):632-634
pages 632-634 views

Hob Strength in Gear Cutting

Mitin E.V., Sul’din S.P.

Abstract

The strength of gear hobs in cutting worm gears is calculated by the finite-element method, on the basis of SolidWorks/Simulation software.

Russian Engineering Research. 2018;38(8):635-637
pages 635-637 views

Individual Crater Formation in Electric Discharge Machining

Ablyaz T.R., Borisov D.A., Shlykov E.S.

Abstract

The formation of a single crater in the machining of 38Х2Н2МА steel is considered. By means of Comsol Multyphysics 4.4 software, a mathematical model of that process is derived. To verify the model, experiments are conducted on the basis of factorial planning. The theoretical and experimental results agree. The experiments indicate that the factor with the most significant influence on the crater size is the current. In the range I = 3–8 A, the disagreement of the experimental and modeling results for the crater dimensions is 22%. That permits prediction of the quality in the electric discharge machining of 38Х2Н2МА steel.

Russian Engineering Research. 2018;38(8):638-641
pages 638-641 views

Developing a Machining Strategy for Hard-Alloy Polyhedral Inserts on CNC Grinding and Sharpening Machines

Vasil’ev E.V., Popov A.Y., Lyashkov A.A., Nazarov P.V.

Abstract

Methods of grinding and shaping the rear surface of hard-alloy polyhedral inserts are considered. Machining of the tool’s rear surface is simulated, and several kinematic configurations for margin removal are proposed. An algorithm for kinematic shaping of the rear surface of a hard-alloy polyhedral insert in CAD systems is outlined.

Russian Engineering Research. 2018;38(8):642-644
pages 642-644 views

Chip Formation in Constrained Cutting

Petrushin S.I., Gubaidulina R.K.

Abstract

Existing approaches to chip formation in free and constrained cutting are analyzed. A new approach to description of the chip formation zone in constrained cutting with a single conditional shear surface is proposed. An analytical description of the shape of that surface is presented in general form. As an illustration, the chip formation zone is analyzed for sharp and rounded cutting edges. The results apply to the mechanics of cutting by blades.

Russian Engineering Research. 2018;38(8):645-650
pages 645-650 views