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Vol 38, No 10 (2018)

Article

Determining Pipeline Eigenfrequencies on the Basis of the Shock Response of Prefabricated Structures

Yakhnenko M.S., Bobarika I.O., Demidov A.I.

Abstract

Methods of calculating the dynamic characteristics of prefabricated structures are analyzed. A new method of calculating the vibrational stability of such structures is proposed. In sample calculations, the existing and proposed methods are compared for a prefabricated pipeline structure in a hydraulic system.

Russian Engineering Research. 2018;38(10):743-747
pages 743-747 views

Two-Channel Capacitive Ignition System with a Transistor Converter for Ground-Based Gas-Turbine Engines

Gizatullin F.A., Salikhov R.M., Sitnikov R.P.

Abstract

A prototype of a two-channel capacitive ignition system for ground-based gas-turbine engines is developed. This system is based on a single-stage flyback transistor converter with a field-effect transistor controlled by an integrated timer. The timer operates in square-wave generator mode, with additional low-voltage voltage stabilization.

Russian Engineering Research. 2018;38(10):748-751
pages 748-751 views

Life of Submersible-Pump Components

Akhmedpashaev M.M., Akhmedpashaev M.U., Begov Z.B.

Abstract

Calculations of the total life of submersible-pump components (the screw and cage) are analyzed. On the basis of Ivashkov’s recommendations, a calculation method is proposed for the screw, which is the weak link in the system.

Russian Engineering Research. 2018;38(10):752-754
pages 752-754 views

Eigenstrain Modeling of Laser–Shock Processing of Materials

Sakhvadze G.Z., Kavtaradze R.Z., Nikabadze M.U.

Abstract

Finite-element modeling of classical one-time and repeated laser–shock processing of materials by the eigenstrain method is considered. The distribution of the residual compressive stress in the surface layers is analyzed.

Russian Engineering Research. 2018;38(10):755-760
pages 755-760 views

Test Methods for Power Tools

Yampol’skii D.Z., Vanaev V.S.

Abstract

Tests of power tools and measurements of the impact energy on the basis of Procedure 05 of the European Power Tools Association (EPTA) and the method in State Standard GOST 55162-2012 are compared by means of the UIPU-4M system (developed by OOO UDARMASh). It is found that the test and measurement methods may be improved, with increase in precision and reproducibility.

Russian Engineering Research. 2018;38(10):761-768
pages 761-768 views

Smart Design of Driverless-Vehicle Routes in the Arctic and Far North

Kabaldin Y.G., Shatagin D.A., Kiselev A.V., Zhelonkin M.V., Golovin A.A.

Abstract

An approach to the design of routes for driverless vehicles in the Arctic and Far North is discussed. The proposed approach employs artificial intelligence and drones.

Russian Engineering Research. 2018;38(10):769-772
pages 769-772 views

Improving the Performance of Stamping Systems

Gadalov V.N., Emel’yanov S.G., Vornacheva I.V., Makarova I.A., Filatov E.A.

Abstract

The wear of the working surfaces in stamping equipment is analyzed. Means of improving the surface layer of the working components so as to extend tool life are considered.

Russian Engineering Research. 2018;38(10):773-775
pages 773-775 views

Optimization of the High-Speed Turning of High-Temperature Nickel Alloy

Albagachiev A.Y., Krasko A.S., Stramtsova E.S.

Abstract

Existing recommendations regarding the high-speed milling of metals are considered. To optimize the cutting temperature, an inverse method of determining the best cutting speed in the turning of KhN77TYu high-temperature nickel alloy is proposed. MathCAD software is used to calculate the machining conditions.

Russian Engineering Research. 2018;38(10):776-779
pages 776-779 views

Theory of Intermittent Cutting. 6. Theoretical Aspects of Tool Entry in the Blank

Bol’shakov A.N.

Abstract

The model of cutting already developed is used to account for some empirical laws characterizing the region where the tool enters the blank.

Russian Engineering Research. 2018;38(10):780-784
pages 780-784 views

Energy Processes in Complex Systems

Vasin S.A., Plakhotnikova E.V.

Abstract

The energy processes that arise in complex systems as a result of the interaction of disparate components are studied theoretically and experimentally. The performance of a complex engineering system is found to depend not only on the quality of its components but also on the ability of the components to receive stored energy and make rational use of it within the system. The basic approaches to ensuring high-quality design of systems containing electrical, mechanical, dynamic, and control components are identified.

Russian Engineering Research. 2018;38(10):785-789
pages 785-789 views

New Milling-Machine Design

Pini B.E., Maksimov Y.V., Popov A.V.

Abstract

For many years, the structure of milling and drilling machines has remained basically the same: the spindle chuck is attached in cantilever fashion to the vertical column. In the present work, a new configuration is considered.

Russian Engineering Research. 2018;38(10):790-793
pages 790-793 views

Ultrafast Sharpening of a Hard-Alloy Tool

Rechenko D.S., Popov A.Y., Babaev A.S., Laptev N.V.

Abstract

The sharpening of hard-alloy cutting tools affects their life and reliability and the quality of the machined surface. In the case of imported tools for high-precision machining, the rounding radius of the cutting edge after sharpening is 10–15 µm. That permits machining with chip thickness no less than 20–30 µm. This limit is often critical, since the machining precision of some important components is 3–5 µm. In addition, such sharpening shortens the potential tool life. If sharpening is improved so that the rounding radius of the cutting edge is 3–5 µm, the machining precision is enhanced and tool life is extended. That improves machining [2].

Russian Engineering Research. 2018;38(10):794-797
pages 794-797 views

Cutters for Machining End Channels

Grechishnikov V.A., Pivkin P.M., Isaev A.V., Romanov V.B., Maksimov Y.V.

Abstract

The article outlines a new approach to the design of specialized high-performance cutters for the machining of end channels.

Russian Engineering Research. 2018;38(10):798-801
pages 798-801 views

Structure of the Force Field near the Cutter Tip with a Highly Damping Handle

Borodkin N.N., Vasin L.A., Vasin S.A.

Abstract

The structure of the force field near the cutter tip is considered, as well as the influence of the coordinate coupling and the rigidity axes on the stability of the technological system. The influence of coordinate coupling is decreased by using highly damping handles.

Russian Engineering Research. 2018;38(10):802-808
pages 802-808 views

Turning of Discontinuous Surfaces by Cutters with Handles of Different Structure

Borodkin N.N., Vasin L.A., Vasin S.A.

Abstract

The turning of discontinuous surfaces by cutters with handles of different structure is studied experimentally.

Russian Engineering Research. 2018;38(10):809-813
pages 809-813 views

Factors Affecting the Surface Roughness in Burnishing

Smirnov A.V., Kuznetsov V.A.

Abstract

The influence of the following factors on the surface roughness of steel workpieces after burnishing is studied experimentally: the method of attaching the polyhedral insert, the interference, the flow velocity, and the burnishing speed. The surface roughness is assessed in terms of the mean profile deviation Ra.

Russian Engineering Research. 2018;38(10):814-817
pages 814-817 views

Influence of Spindle Wobble in Turning on the Workpiece’s Surface Topology

Zakovorotny V.L., Gvindzhiliya V.E.

Abstract

The shaping trajectory of the cutting tool relative to the workpiece consists of the trajectories of the machine tool’s working components, trajectories unrelated to control of perturbations (including spindle wobble), and deformational-displacement trajectories of the tool and workpiece relative to the supporting system. In the present work, the perturbation considered is wobble, which depends on the precision and state of the machine tool. Spindle wobble in a lathe leads to the formation of various attractive sets associated with deformational displacement of the tool. The result is to change the shaping trajectory. That affects the geometric topology of the machined surface, which depends not only on the shaping motion but also on independent processes that accompany cutting, such as plastic deformation, thermodynamic phenomena, and dissipative structures formed in the cutting zone. The present work examines how the attractive sets associated with the deformational displacement produced by spindle wobble are related to the surface topology. The contribution of the wobble to the surface topology is assessed.

Russian Engineering Research. 2018;38(10):818-823
pages 818-823 views