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Vol 39, No 3 (2019)

Article

Optimal Upsetting of Composite Cylinders

Lokoshchenko A.M.

Abstract

The upsetting of a composite cylinder in frictionless creep is analyzed in energy terms. Three loading programs that lead to upsetting of the cylinder by the same amount in the same time are compared. Variational analysis indicates that the kinematic loading program is best for industrial use.

Russian Engineering Research. 2019;39(3):189-194
pages 189-194 views

Failure of Threaded Joints between Composite Components

Zakharov M.N., Lyubchenko M.A., Magnitskii I.V.

Abstract

The failure of threaded joints between composites with 4DL reinforcement is analyzed. A formula is proposed for estimating the carrying capacity of a threaded joint at the design stage.

Russian Engineering Research. 2019;39(3):195-198
pages 195-198 views

Contact Load in a Tight Thermomechanical Pipeline Joint

Shishkin S.V.

Abstract

The contact problem for pipeline connection by means of a connector with shape memory is solved. In the solution, the actual deformation of the pipe is taken into account on the basis of the thermomechanical diagram. The thermal shape recovery of the connector is modeled. The conditions in which this approach may be employed are formulated. As an example, the contact load in a joint is determined.

Russian Engineering Research. 2019;39(3):199-204
pages 199-204 views

Effectiveness of Vibration-Damping Coatings

Lesnyak A.N., Pshenitsyn A.A., Samokhin V.S.

Abstract

The effectiveness of vibration-damping coatings is assessed by simulation. The experimental characteristics of the coatings are presented. An algorithm is proposed for assessment of the expected dynamic parameters of structures as a function of their shape and the characteristics of the vibration-damping materials.

Russian Engineering Research. 2019;39(3):205-207
pages 205-207 views

Crack Resistance of a Shaft in Flexure with Rotation

Dobrovol’skii D.S.

Abstract

For more reliable prediction of the life of structural elements, an energy criterion of crack resistance corresponding to nonlinear failure mechanics is proposed: the critical effective shape energy. On the basis of fatigue tests of 15 model shaft elements in flexure with rotation, the crack resistance of the shaft is assessed as a function of the depth of the annular cracks.

Russian Engineering Research. 2019;39(3):208-210
pages 208-210 views

Comparative Analysis and Synthesis of Schemes of Balanced Suspension of Planetary Rovers with Autonomous Control

Malenkov M.I., Volov V.A.

Abstract

The passive suspension of a six-wheeled self-propelled chassis is analyzed in terms of the influence of its kinematic and geometric parameters on the configuration, cross-country ability, and static stability of low-speed autonomous planetary rovers. The results of the synthesis of a new suspension scheme for a four-wheeled chassis are presented.

Russian Engineering Research. 2019;39(3):211-219
pages 211-219 views

Influence of the Design Parameters of a Hydraulic Diode on Its Performance

Kaigorodov S.Y.

Abstract

A hydraulic diode of rectangular cross section with different inclinations and spacing of the plates is investigated in a nonsteady flux.

Russian Engineering Research. 2019;39(3):220-221
pages 220-221 views

Ranking of Factors Responsible for Cylinder and Piston Wear

Sanaev N.K., Tynyanskii V.P.

Abstract

The factors that significantly affect the wear resistance of components in the cylinder–piston group are established by experiment and rank correlation. In the operation of the cylinder–piston group, vibration greatly intensifies the wear.

Russian Engineering Research. 2019;39(3):222-225
pages 222-225 views

Expanding the Range of Dies for Billet Production

Filina A.V., Semeshin A.L.

Abstract

Research shows that precise short billet whose length is less than its diameter may be produced from bar in a die with axial and radial differentiated compression. New designs are proposed for a cutting die and a system for radial bar clamping.

Russian Engineering Research. 2019;39(3):226-228
pages 226-228 views

Improving the Performance of Threaded Joints

Guseinov R.V., Akhmedova M.R.

Abstract

Abstract—The influence of the surface roughness on the fatigue strength of threaded joints is considered. Multifactorial experiment design is used to analyze the influence of the geometry in tap sharpening and the thickness of the cut layer on the roughness of the machined surface. A durable new tap design ensures high quality of the machined surface.

Russian Engineering Research. 2019;39(3):229-233
pages 229-233 views

Strengthening of Steel by Plasma Quenching and Carbonitriding

Korotkov V.A.

Abstract

For the example of 5ХНМ steel, we show that plasma quenching prior to carbonitriding significantly increases the hardness and thickness of the carbonitride layer. Little change is seen in the parameters of the heterogeneous transition zone.

Russian Engineering Research. 2019;39(3):234-236
pages 234-236 views

Tools with Redesigned Cutting Inserts for Intermittent Cutting

Kudryashov E.A., Smirnov I.M., Khizhnyak N.A.

Abstract

Abstract—The design of cutting inserts for tools used in intermittent turning is considered. As an example, it is established that a cycloid front surface of the insert is required to improve the distribution of the impact load when turning a helical rotor surface.

Russian Engineering Research. 2019;39(3):237-241
pages 237-241 views

Robots in the Production of Polymer-Composite Components

Dudarev A.S.

Abstract

Two robot systems for the shaping and machining of polymer-composite products are described. In the shaping system, an industrial robot lays out the fibers as prepreg tape. In the machining system, the boring and milling of polymer composites is improved. This system is adapted for the machining of sound-absorbing structures in airplane engines,

Russian Engineering Research. 2019;39(3):242-245
pages 242-245 views

Expanded Capabilities of Internal Boring Tools with Indexable Inserts

Grechishnikov V.A., Romanov V.B., Isaev A.V., Antonova A.A.

Abstract

The design of tools with adjustable geometry is analyzed. A design is proposed for a boring tool with a replaceable polyhedral insert in which the lead angle may be varied. This design permits the machining of blind and through holes in the workpiece with the same cutter.

Russian Engineering Research. 2019;39(3):246-248
pages 246-248 views

Assessing the Life of Ball-End Mills

Ryabov E.A., Grechishnikov V.A., Khisamutdinov R.M., Yurasov S.Y., Yurasova O.I.

Abstract

Estimation of the life of ball-end mills in terms of time, distance, and machined area is considered.

Russian Engineering Research. 2019;39(3):249-251
pages 249-251 views

Influence of Electrospark Machining on Surface Performance

Ablyaz T.R., Panov D.O., Muratov K.R., Borisov D.A., Shlykov E.S.

Abstract

The influence of the conditions of electrospark machining on the structural changes and roughness of the machined surfaces and hence on their wear resistance is studied experimentally. After electrospark machining of 38Х2Н2МА steel with the minimum parameters, the roughness of the machined surface is found to be minimal. However, the depth of the modified layer (the zone of diminished microhardness) is a maximum. When using the maximum electrospark parameters, the roughness of the machined surface is a maximum, whereas the depth of the modified layer is a minimum. The zone of diminished microhardness affects the wear resistance of the working surfaces and the working life of the part as a whole. In specifying the conditions of electrospark machining, large currents I (А) must be used, or else subsequent operations will be required to remove the modified layer from the machined surface.

Russian Engineering Research. 2019;39(3):252-254
pages 252-254 views

Surface Microrelief of Shafts after Machining by Mills with Replaceable Inserts

Grechishnikov V.A., Pivkin P.M., Prikhod’ko A.S., Yurasov S.Y.

Abstract

The height of the surface microrelief is determined for complex components in turning by a disk mill with a replaceable polyhedral insert. The influence of the cutting conditions and tool geometry on the microrelief is investigated.

Russian Engineering Research. 2019;39(3):255-258
pages 255-258 views

Determining the Maximum-Performance Temperature of Hard-Alloy Cutting Inserts on the Basis of Their Electromagnetic Properties

Artamonov E.V., Tveryakov A.M., Shtin A.S.

Abstract

The temperature dependence of the electromagnetic properties of hard tool alloys is studied experimentally. Temperature intervals corresponding to maximum alloy performance are identified. A method is proposed for determining the maximum-performance temperature of hard-alloy cutting inserts from the temperature dependence of the electromagnetic properties.

Russian Engineering Research. 2019;39(3):259-261
pages 259-261 views

Additive Technologies in Airplane-Engine Manufacture

Kasatkin M.M., Kozhina T.D., Federov M.M.

Abstract

A market analysis of additive technologies is presented. Three-dimensional printing is discussed, and Russian and non-Russian manufacturers of such equipment are noted.

Russian Engineering Research. 2019;39(3):262-267
pages 262-267 views

Rethinking the Education of Aviation Specialists for a New Era

Zamkovoi A.A., Komarova N.V., Novikov S.V.

Abstract

The onset of a new industrial revolution calls for certain strategic changes. Transformations in the aviation industry are discussed. A formula for the flight efficiency is presented. Composites that increase the flight efficiency are considered. Strategies for the education of aviation specialists in this era are outlined. The applicability of these strategies is illustrated for a course on strategic management. A new index of educational efficiency is proposed, taking account of new competencies appropriate to changing times. Results obtained by means of the proposed model are presented. The role of learning organizations at a time of change is analyzed.

Russian Engineering Research. 2019;39(3):268-271
pages 268-271 views

Optimal Number of Duralumin Samples in Determining the Surface Energy

Oleshko V.S.

Abstract

The selection of the necessary and sufficient number of Duralumin samples in determining the surface energy of metal aviation components is considered. The surface energy is determined by measuring the contact potential difference, which depends on the electron work function for the samples. The number of samples for measuring the contact potential difference must be no less than five.

Russian Engineering Research. 2019;39(3):272-275
pages 272-275 views

Calibration of X-Ray Diffraction Instruments for Residual-Stress Measurement

Trofimov V.N., Karmanov V.V., Shiryaev A.A., Zvonov S.N.

Abstract

The deficiencies of existing standard iron and nickel samples for calibration by means of X-ray diffraction are noted. These standards cannot be used in calibration by magnetic noise recording. A new calibration method based on X-ray diffraction is proposed, using plane samples of the material employed in the manufacture of the actual structures. Theoretical analysis provides the basis for the development of null standards in which a plane sample is deformed by pure flexure or in a cantilever-beam configuration.

Russian Engineering Research. 2019;39(3):276-278
pages 276-278 views