Vol 84, No 1 (2025)
TECHNICAL MEANS OF RAILWAY TRANSPORT
Stress-strain state analysis of a fastening device for an arched long good on a flatcar
Abstract
Introduction. The need to improve ways of placing and securing goods on rolling stock is determined by the constant expansion of the range of goods transported, an increase in the maximum speeds of freight trains, as well as the development and implementation of new railway cars designs in the transportation process. New designs of devices for arched loads, including long goods, are proposed. At the same time, the methods of analysing freight handling and cargo fastening schemes adopted in the practice of transportation do not allow to conclude about the reliability of such non-standard devices and their retaining properties.
Materials and methods. A study of the stress-strain state of a fastening device for an arched long good on a rolling stock is performed. The loads acting on the device in the longitudinal and transverse directions are determined analytically.
Results. The values of normal, equivalent (according to Mises) stresses and deformations of the developed structure under adverse conditions of its loading are obtained.
Discussion and conclusion. The results of the calculations obtained on the basis of finite element analysis made it possible to develop recommendations for the application of the proposed design to arched long goods to eliminate tipping and translational movements in the longitudinal and transverse directions.



Development of air flow control device for industrial and social buildings of JSC Russian Railways
Abstract
Introduction. The authors considered ways of reducing costs of building maintenance as a solution of one of the target tasks of the JSC Russian Railways. The air flow standards may be achieved with lower heat and electricity consumption through the use of energy efficient ventilation systems. Automated systems for controlling the flow of air supply and exhaust ventilation were observed. Analysis of the principle of operation of these systems allowed to develop a prototype of an innovative device and test it on various facilities of JSC Russian Railways, thereby achieving reduction of energy consumption.
Materials and methods. Methods of field tests of ventilation system on a stand for filters to purify air entering passenger car space and field comparative tests at sanatorium of JSC Russian Railways were applied.
Results. The feasibility of using air flow control devices of ventilation systems, comparative tests of which performed on production and social facilities of JSC Russian Railways, were scientifically proven, demonstrated reliable operation and stable savings in energy consumption, compared to the standard operating modes of ventilation.
Discussion and conclusion. The results of the work enable to affirm that application of the developed prototype of the air flow control device in ventilation systems of production and social buildings of JSC Russian Railways would ensure reduction of energy consumption while maintaining normalised parameters of the air volumes passing through the air ducts.



Design of switch curves geometry
Abstract
Introduction. In addition to ensuring reliability and safety, special attention should be paid to meeting the speed requirements of railway rolling stock in main lines in designing switch devices. Constructive solutions of switch facilities are determined by indicators of the dynamics of rolling stock when railway crews move along the track. According to the author, the design methods of switch curves do not meet modern speed requirements of rolling stock. The purpose of this article is to develop new approaches to the design of switch curves.
Materials and methods. The author applied analysis method of dynamic and kinematic parameters of applied switch curves used in turnout switches constructions. Tensometric methods of the investigated parameters of turnout switches are obtained.
Results. The analysis of turnout switch design methods is performed. Operational tests of the turnout switch with improved dynamic and kinematic characteristics were performed. The obtained results indicate the expediency of improving the design methodology of switch curves, the effectiveness of using geometric schemes of switch switches with tangential geometry.
Discussion and conclusion. Comparative operational tests of turnout switches with the tangential and secant shapes of the switch curve proposed in the article show that the service life of the curved contact tongues increased. It is relevant to conduct similar tests with other types of turnout switches. Considering the results of tests and calculations, the next stage is planned to address the issue of adjusting the design methods of turnout switches products, especially for high-speed traffic.



Counterrail design with increased service life for advanced turnout switches
Abstract
Introduction. Counterrail is one of the constructive elements of modern turnout switches, which requires increased service life. The impact of railway rolling stock wheels on the counterrails causes high bending stresses in the elements of attachment to the counterrail pads with stop blocks. The article is devoted to the currently ongoing design and development of counterrail support rail pads.
Materials and methods. The strength calculations of the rail pads are based on mathematical modelling. Verification of models is carried out by direct dynamic-strength tests in the way of counterrail linings in the operated cross-link railway track. The durability of the rail pads was determined by fatigue calculations and direct observation of rail pads in the turnout switches.
Results. The improved design of the support elements of the counterrail axles of the hinged linkage, such as rail pads with stop block was developed. The experimental samples of the backings are tested directly in combination with the turnout switches operating under increased loads of railway rolling stock. The test results showed good similarity of applied methods with the practice of operation and positive result of increase of service life of cross-link units.
Discussion and conclusion. The developed construction of the counterrails fastening to the rail guard support is proposed for use in the design of new samples of switch products. The approach and methodology of development is practical to use in the construction of elements of new turnout switches.



Determining the stress-strain state of the elastic clip of rail fastening W30
Abstract
Introduction. The article provides performance evaluation of the elastic clip of intermediate rail fastening during their strength characteristics assessment. In modern conditions this issue is solved by modelling using the finite element method. In order to obtain reliable calculation results, the authors carry out verification of the finite element model. The purpose of the article is to model Skl 14 elastic clip of W30 intermediate rail fastening, as well as to verify the obtained results of the clip under static loading on the test bench by strain-gauging method.
Materials and methods. For stress-strain modelling the researchers developed a finite element model of the elastic clip, which includes 450,000 elements of the tetrahedron type of size 1 mm and 90,000 nodes. In order to verify the developed model and the calculation results, laboratory tests of full-scale terminal were carried out while determining tangentional and bending stresses by strain-gauging method of a full-scale clip were performed while determining torsional and bending stresses by the strain-gauging method. Sensors with base of l = 5 mm for recording tangential stresses due to torsion were glued at 45º on diametrically opposite sections of the bar on the outer and inner radii in the zones of technological bends of the elastic clip. Sensors were glued on the upper part of the outer transverse sections of the elastic clip to register bending stresses.
Results. Virtual and experimental calibration of the elastic clip was performed. Calculation tests were conducted to determine tangential, bending and equivalent stresses. They showed that the highest level of equivalent stresses is observed in the zones of technological bends. A comparative analysis of calculated and experimental values of stresses at measuring points was performed.
Discussion and conclusion. The average value of discrepancies for 13 test points was 10.1%, which allows to conclude that the developed finite element model of Skl 14 elastic clip with a sufficient accuracy for practical application could be used to determine its stress-strain state, and the stress levels may become standards for the development of new clip designs. It is advisable to continue studies of the stress-strain state of elastic clips under operating conditions with the determination of speed influence, axial load, undercarriage design, condition of wheel pairs and tread of rails, as well as to use the applied analysis methodology.



Approaches to substantiating the expediency of changing routing geometry with a complex plan of railway lines
Abstract
Introduction. The subject of the study is the problems of ensuring reliable operation of the railway track superstructure in small radius curves on the example of the most heavy-traffic sections of the Trans-Siberian railroad. The main purpose is to create a comparative analysis methodology of sections under different operating conditions according to the criteria of railroad line layout and section length, which would enable to assess the feasibility of changing the layout of the railway line of curved sections. The parameters of the study include indices of a critical faulty rails output, presence of speed limits of 15 and 25 km/h, actual time expenditures for repair and current maintenance of the track for the period of operation after the last major repair.
Materials and methods. The author employed results of the analysis of actual indicators of withdrawal of critical faulty rails from operation, issuance of speed limits, actual provision of break for repair and current maintenance of railway track on sections with different operating conditions for the elapsed period of the life cycle. The source data for the study were obtained from the automated systems of JSC “Russian Railways”.
Results. The conducted research established dependence of the factors negatively influencing the operational work of the railway line section on the parameters of its layout. The obtained data of the comparative analysis showed a significant excess of the volume of works on repair and current track maintenance, the output of critical faulty rails and the presence of limiting speed restrictions on the section considered for changing the alignment in comparison with the section similar to the selected variant of the straightening project.
Discussion and conclusion. The results of the study could be recommended for use as one of the sections of the feasibility study of the expediency of changing in the track sections routing geometry with unfavorable operating conditions related to the parameters of the layout of the railway line.


