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Vol 37, No 11 (2017)

Article

Efficiency of an inertial pulsed torque converter in a vehicle transmission

Kondakov S.V.

Abstract

Two types of gearless torque converters operating in a vehicle transmission are compared: (1) an inertial pulsed system; (2) a hydrodynamic system. Their compatibility with the motor is analyzed.

Russian Engineering Research. 2017;37(11):929-935
pages 929-935 views

Evolution of methods of assessing the accuracy of metal-cutting machines. 2. Evolution of concepts and models used in assessing the accuracy of metal-cutting machines

Kuznetsov A.P.

Abstract

The evolution of methods used in assessing and monitoring the accuracy of metal-cutting machines is considered. Changes in terminology and in the concept of accuracy are discussed. Relations between the evolution of accuracy and the methods used for its determination are presented, in the context of the most important developments responsible for machine-tool accuracy. The development of models of machine-tool accuracy is reviewed, and the corresponding mathematical apparatus for the accuracy assessment is presented. The applicability of the various approaches is determined.

Russian Engineering Research. 2017;37(11):936-949
pages 936-949 views

MES-based management of manufacturing processes

Solomentsev Y.M., Frolov E.B., Feofanov A.N.

Abstract

In optimal management of short-run and one-off production, the goal is simultaneous maximization of the load on the machine tools and the speed of order completion. This entails optimal scheduling of the manufacturing systems.

Russian Engineering Research. 2017;37(11):950-953
pages 950-953 views

Torsional rigidity of freewheel mechanisms in drives

Sharkov O.V., Koryagin S.I., Kalinin A.V.

Abstract

The torsional rigidity of roller and eccentric frictional and nonfrictional freewheel mechanisms is compared.

Russian Engineering Research. 2017;37(11):954-956
pages 954-956 views

Predicting the effective thermal conductivity of multicomponent textured tribocomposites

Lavrov I.V., Bardushkin V.V., Sychev A.P., Yakovlev V.B.

Abstract

On the basis of a generalized singular approximation, formulas are derived for the effective thermal conductivity of a three-component tribocomposites with reinforcing spheroidal inclusions. The dependence of the thermal conductivity on the volume fraction and aspect ratio of the ellipsoidal inclusions is investigated.

Russian Engineering Research. 2017;37(11):957-961
pages 957-961 views

Influence of cut layer on cutting

Kabaldin Y.G., Kuz’mishina A.A., Zotov V.O., Vlasov E.E.

Abstract

The contact of the chip with the tool’s front surface in cutting is analyzed by numerical modeling. The high-pressure zones and buildup at the tool’s contact surface are studied. The influence of plastic instability of the chip surface and vortex deformation modes on tool wear is considered.

Russian Engineering Research. 2017;37(11):962-968
pages 962-968 views

Rapid assessment of wear-resistant tool coatings

Kas’yanov S.V., Kondrashov A.G., Safarov D.T.

Abstract

The operation of a cutting wedge is studied in order to improve coating application on tools. A method of investigating the coating characteristics in plant conditions is outlined. The mechanisms of coating failure in cutting are established. The blunting of tools in the course of operation is analyzed. Coating application is optimized.

Russian Engineering Research. 2017;37(11):969-973
pages 969-973 views

Simulation of flexible manufacturing systems at the preliminary design stage

Kul’ga K.S., Kitaev A.A.

Abstract

Approaches to more efficient design of machining equipment in flexible manufacturing systems are analyzed, with particular application to the aviation industry, the manufacture of airplane engines, and high-tech manufacturing.

Russian Engineering Research. 2017;37(11):974-982
pages 974-982 views

Optimization of the configuration of manufacturing systems

Sergeev A.I., Serdyuk A.I., Kuznetsova V.B., Kondusov D.V.

Abstract

Software for optimizing the configuration of manufacturing systems so as to reduce expenditures in all stages of the product life cycle is considered. Mathematical expressions are given for the three crossover operators used in the genetic optimization algorithm. A computational experiment indicates the most effective crossover operator.

Russian Engineering Research. 2017;37(11):983-986
pages 983-986 views

Simulation of the machining of a bush in the KOMPAS-3D system

Shchekin A.V., Sul’din S.P., Mitin E.V.

Abstract

The KOMPAS-3D CAD system includes a CAM application for turning by means of a numerically controlled module. As an example, the use of this application is considered for the machining of a bush.

Russian Engineering Research. 2017;37(11):987-990
pages 987-990 views

Superhigh-speed electric motors

Vavilov V.E.

Abstract

Superhigh-speed electric motors, with rotor speed up to 500000 rpm and power up to 100 W, are of interest for surface micromachining. A mathematical model of such motors is developed by means of Ansys Maxwell software. The motors are experimentally studied.

Russian Engineering Research. 2017;37(11):991-994
pages 991-994 views

Mathematical models for base calibration in industrial robots

Krakhmalev O.N., Petreshin D.I., Fedonin O.N.

Abstract

Mathematical models for the control systems of industrial robots permit calibration of the base, which is a single coordinate space for the industrial robot and the components being manipulated. Calibration of the base precedes operation of the robot. Control systems for industrial robots permit the storage and use of several calibrated bases in programming robot motion.

Russian Engineering Research. 2017;37(11):995-1000
pages 995-1000 views

Glass-filled polyurethane in manufacturing

Gumerov I.F., Lakhno A.V., Shafigullin L.N., Yurasov S.Y., Shafigullina G.R., Shafigullina A.N.

Abstract

The physicomechanical and operational properties of glass-filled polyurethane obtained by long fiber injection molding (LFI) and fiber composite spraying (FCS) are investigated. It is clear that glass-filled polyurethane may be used in producing components with different surface texture (dashboard, door trim, armrests) in the auto industry.

Russian Engineering Research. 2017;37(11):1001-1003
pages 1001-1003 views

Efficient hydroabrasive cutting with swirling of the liquid jet

Iznairov B.M., Davidenko O.Y., Reshetnikova O.P., Ivanov V.V., Bondarev A.K., Konovalov V.V., Prikazchikov S.Y., Melent’ev V.A., Shalunov V.V., Vasin A.N.

Abstract

Hydroabrasive cutting may be intensified by swirling of the working jet of suspension. In addition to fatigue failure of the machined material, the swirling activates abrasive cutting.

Russian Engineering Research. 2017;37(11):1004-1006
pages 1004-1006 views

Influence of abrasive-tool overrun on the shape error

Vasin A.N., Iznairov B.M., Davidenko O.Y., Reshetnikova O.P., Ivanov V.V., Bondarev A.K., Konovalov V.V., Prikazchikov S.Y., Melent’ev V.A., Shalunov V.V.

Abstract

The shaping of a part machined by an abrasive tool with overrun is analyzed. Calculation of the overrun associated with minimum shape error—the optimal overrun—is considered.

Russian Engineering Research. 2017;37(11):1007-1009
pages 1007-1009 views

Ease of cutting of high-chromium ferrite steels

Adaskin A.M., Kirillov A.K., Maksimovskaya A.A., Nikishkin M.V.

Abstract

The ease of cutting of high-chromium ferrite steels is considered. In cutting, the productivity is found to be satisfactory, but it is difficult to obtain a machined surface of acceptable quality. Recommendations are made for improving the quality of the machined surface.

Russian Engineering Research. 2017;37(11):1010-1013
pages 1010-1013 views

Design of grinding plates for a universal grinding machine

Safarov D.T., Kondrashov A.G., Faskhutdinov A.I., Zairov B.F.

Abstract

New designs of cover plates and grinding plates for a universal grinding machine are developed. These designs greatly expand the functional capabilities of the machine. The plates are durable and their operating costs are low.

Russian Engineering Research. 2017;37(11):1014-1016
pages 1014-1016 views