Vol 38, No 5 (2018)

The mechatronic system of the DUO-300 rolling mill is analyzed. The influence of the roller’s linear velocity on the distribution of frictional forces in the rolling region is studied. A nonlinear relation is found between the load and the roller speed. The conditions of self-oscillation in rolling are determined. Methods of damping the self-oscillation are considered.

A statistical approach based on Markov chains is proposed for the description of powder-coating wear in slipping friction. A matrix of transition probabilities for Markov-chains corresponding to steady wear is obtained.

The influence of the supply on the cutting force is established in the machining of quenched steel by VOK-60 cutting ceramic. The optimal machining conditions for quenched 40Kh and KhVG steel workpieces are determined.

A shaping method is proposed for disk cutters used in machining helical channels on tools and machine parts. The method employs a CAD system.

For cylindrical and annular workpieces, a method is proposed for increasing the precision obtained in cold deformation on the basis of plane finishing. Modeling results are presented. The stress–strain state of the workpiece in upsetting is determined.

A new approach to the computer-assisted design (CAD) of machining processes is outlined. Mathematical apparatus for the solution of standard problems is proposed, and the source code for its implementation is developed. The source code for an experimental CAD system is developed. An interactive graphical input is used for dimensional data.

The use of smooth continuous approximating curves consisting of arcs of circles to solve production problems is considered. A relatively simple and efficient recurrent algorithm is developed for use with Kompas-3D, MS Excel, and other software. The algorithm is based on the property of the bisector of a triangle. An analytical form of the approximating curve is determined. A real-time graphic interactive interface in Kompas-3D software is derived. Some irregular mapping situations are described. Practical results are outlined.

To expand the functional capabilities of industrial controllers for systems subject to external disturbances, developments to date are reviewed, and an approach permitting the generation of control signals on the basis of predictions is proposed and tested. The benefits of this approach are assessed. It is best used for large industrial equipment and systems in manufacturing and the oil and gas industry.

In the proposed experimental assessment of the temperature error in operational machine tools, the workpiece is monitored by means of a measuring probe as it is machined. Experiments show that the temperature error in the machine tool may be compensated by specified thermal displacements of the machine-tool components before machining begins.

A method of identifying the basic parameters of airplane components is proposed on the basis of correlation and factorial analysis, with the subsequent derivation of polynomials by the least-squares method and by Brandon’s method. A multiparametric approach to design analysis and synthesis is formulated on the basis of a formalized process. This approach permits clear decisions for individual aircraft components at the preliminary design stage, as demonstrated here for the example of a wing.